New Hybrid Roof Rack Build

This site may earn a commission from merchant affiliate
links, including eBay, Amazon, Skimlinks, and others.

Joined
Aug 10, 2004
Threads
359
Messages
5,012
Location
Southampton, NY
Spent the last few weeks building a new rack to replace my old one :)

newrackinstalledteaz10.JPG

newrackinstalledteaz11.JPG

newrackinstalledteaz12.JPG

newrackinstalledteaz13.JPG


I call it a Hybrid because it's made from both Aluminum and EMT steel.

Like my first build, I needed to keep it within a set budget, but didn't want to skimp on material where it counts :redface:

The mistake I made the first time around was using mild steel and not properly sealing it :doh:

The base ended up rusting from the inside out :(

The EMT, however, held up great over the years with zero rust, so I chose to use it again for all the tubing on the new build :smokin:

Like my old one, I wanted the look of a full sized rack, but also wanted to keep my escape hatch :hmm:

I also wanted to style it similar to the INTI racks as they're my favorite pre-built design :clap:

A large light loop with high sides up front and a low profile rear for easy loading :cool:

Also wanted to keep it open for a pop top tent later on, so I plan on relocating all of my OBA stuff and recovery gear down below (haven't figure that out yet) :confused:


Threw this slideshow together cause my photo host has been on the fritz lately :meh:





For those that haven't seen my original build, here are a few links:

https://forum.ih8mud.com/threads/roof-racks-wind-noise-oh-joy.143274/

https://forum.ih8mud.com/threads/rack-build-update-pix.155089/

https://forum.ih8mud.com/threads/ok...kend-more-bedliner.553930/page-3#post-7431886
 
What sections were aluminum and what were steel??
 
Sorry been waiting to use this.....

6ety4u5u.webp
 
I usually go to Disney on a daily basis cause we service their fleet vehicles at my shop.

The folks over there think it's a prop car for Animal Kingdom lol

It would definitely be a lot cooler than the buses they use on the safari at Animal Kingdom. My wife is now jealous of you because you go there so often, she loves that place.
 
I think you even have me beat for sheer lumen lunacy.....Love it!!
 

Users who are viewing this thread

Back
Top Bottom