After a very long delay I finally installed my Big Country Savute dual drawer system in my LC200. Overall I am pleased and will offer a few thoughts.
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If there is one change to be made, that would be to make the drawers one inch shorter in length. The drawers are right up against the second row seats. They can be reclined but then are squished into the drawers which will cause wear. This issue is known.
Today I had a bit of time to investigate what could be done about the drawers being right up against the second row seats. The center console, being "foamy" takes the brunt of the squishing. The seats not so much but some. At this point mine are fully upright which for a passenger would not be comfortable.
There is approximately 1.25" between the end of the drawer and the sheet metal endplate. It would be rather straight forward to trim 1/2" - 3/4". Trimming a 1/2" would butt the endplate right up against a bottom support. Cutting 3/4" would mean it would overlap. One could also move the support by drilling new holes.
Trimming a 1/2"-3/4" from the two side panels though having a shallow "U" shape would require a straight cut. After being trimmed a few holes would need to be drilled for the end cap and top sheet.
There is also a center panel that would also need to be trimmed. That would not be quite as straight forward as there is 90 degree tab. Two options, the simplest would be to make a straight cut and from the extra fabricate a 90 degree corner and bolt that on. Or make the appropriate cut and bend the sheet metal to make the tab with a straight jaw sheet metal seamer. Then drill the appropriate holes.
Doing this trimming I would think would be easy with an angle grinder or a sheet metal nibbler. I am not a sheet metal worker so others might have better ideas. Regardless I think it would be rather straightforward.
The last bit would be to trim the same amount from the wood top sheet. That would be easy peasy as all one would need to is pull back the carpet, make the cut, then glue the carpet back down, trimming the excess. Afterward drilling new holes.
While doing all this I decided the first thing I am going to try is to router the wood top sheet at 45 degrees. That will take some of the initial pressure off the back of the seats. That will be pretty simple, pull back the carpet, make the cut, then glue the carpet back down, trimming the excess.
Overall though I think Big Country could and should revise their design of the side and center by 1/2" changing nothing else and remove the problem. It would leave 3/4" between the end of the drawer and the end plate.
If anyone is a sheet metal worker please let me know your thoughts.