Anybody here drill and tap their leaf springs, for greasing poly bushings? I was just curious if anybody has had any luck, if they indeed have done this...
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I understand that, but when I put the new bushings in they had an interference fit, so I think the grease will be forced out through the shackle pin holes.
I guess my base question is will drilling a 1/4" or so hole in the leaf ends compromise their strength?
They reduce it enough that standard shock damping for leaf springs isn't enough.
I wouldn't say that making the leaf tips slide easier is a waste of time. Quite the contrary, making them slide easily will reap huge benefits in ride quality and make the springs feel like they are softer even though they really aren't
However, installing grease zerks isn't the way to go about this. Adding small pads of a low friction material at the leaf tips and adding spacers between the leaves the size of the spring perch at the center pin is the way to go about this. The first reason that the GM 63's are so slinky is because they're really long, but the second reason is because they have these sliders and spacers. The tips and spacers considerably reduce the friction inside the leaf spring assembly. They reduce it enough that standard shock damping for leaf springs isn't enough.