I have never had a HG failure on all the makes and model vehicles since 1996. Here is what I do.
-Remove head by spec torqe loosing sequence.
-Send head to machine shop to check for warpage/shaving and cracks in saddles
-Retap/clean out block threads and airblast or break clean out holes
-Never replaced a block or had a block checked for warpage
-Replace head bolts with new bolts
-Send Torqe wrench in for calibration ever 6 months
-Use Felpro or Factory spec head gaskets
-Retorqe head bolts to factory specs
-Pressure check collant system AFTER head and hose is on
-Pressure check Radiator cap "this one caused my subaru engine head to go"
-Replaced thermostat
-Replace hoses if spring is collapsed "suction side of pump hose can collapse if the spring is rotted, restricting flow of water to radiator.
-Check for proper flow rate by pooring water out of hose into bucket
-Check clutch on fan and or cycle electric fan
-Raise vehicle up in air to bleed air out or out of bleed screws. Also, There is a special radiator collant tool that places a vacume on collant to prevent air crapped in engine.
1.) every year at this time i go on a mountain bike trip to mountain view arkansas. each year coming home i get to replace the h/g. no different this year. i was wondering if i'm using crap gaskets, i didn't use a toyota one last time. i did have the valves done and checked for cracks last time. the truck didn't overheat while driving didn't smoke to much when up to speed, but at idle in the drive way it runs poorly. i did have 3 people gear 2 bikes on roof and some long climbs.
2.) should i just replace the gasket and stop the worry?