GX470 Rear Door Gas Strut / Spring Mod

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May 28, 2015
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This is by far the best mod I have done to our GX470. I have all but forgot the days of getting smacked in the head by a rogue self-closing rear door while parked on my slight hill of a driveway.

The trick to this mod was finding a strut with the right dimensions and force (extended / compressed lengths, and rod / cylinder diameters)

Full credit to this thread on Pradopoint for the idea:
Rear door gas strut mod - Page 5

Since I only took this “after” pic I’m going to borrow J Janke’s install pictures from that thread

IMG_20150614_192844_nopm__zpsgyb6djal.jpg



Steps:
1. Order the parts:
  • 10mm Ball Studs, M8 X 1.25
    • part number: H93607AW
    • order quantity: 2

  • Gas Strut with ball sockets (178N, 40lbs) *see my note below for selection reasoning
    • part number: 60702S10W (SE244P40S10)
    • order quantity: 1


Optional Stainless Ball Sockets:​
  • 10mm SS Ball Socket End M6x1.0 Thread
    • I ordered these since I couldn’t tell the quality of the black ball sockets included with the strut. In hindsight I should not have ordered these stainless ball sockets, but they do look pretty.
    • part number: H00022W
    • order quantity 2


2. Remove the factory rear door bracket.

IMG_4169_zpsoftzpqlo.jpg



3. Cut off the upper part of the bracket mount stud on the bumper at the base of the “step” (remove the upper part of the stud where the bracket rides on). When you take off the bracket you will understand the “step”. I used a Dremel tool with a cutoff wheel. Clean up the M8 threads left in the stud. Paint the exposed bare metal to prevent rust. It should look like this before paint:

IMG_4171_zps4yza6aw2.jpg




4. Install the two 10mm Ball studs into the bracket mount stud on the bumper and the vacant bracket mount point on the door.


5. Add some grease on the ball studs or in the gas strut ball sockets.


6. Install the gas strut onto the ball studs (install retention pins for the optional stainless sockets)

IMG_20150614_192844_nopm__zpsgyb6djal.jpg



7. Enjoy not being hit by the rogue self-closing door anymore.


Note on my gas strut selection:
The Pradopoint guys experimented with different gas struts to get the correct force. While it’s subjective, they came to the conclusion that 150-200N of force is ideal.

I chose a 178N strut. My wife thinks it’s a little strong while she is one-handing it with a baby in her other arm, but it’s not too bad. It has enough force to open the door slowly parked on a downhill by itself. When you open the door it fully opens, it cannot stay half open. It also doesn’t have a lock which I haven’t needed given its force rating. I think it could handle pretty strong winds.

If you wanted less force then the 60701S10W may be better (133N,30lbs), but I am not sure it will have enough force to keep the door open on a hill. I think 150N would be ideal, but I couldn’t find one with the right dimensions (extended / compressed lengths, and rod / cylinder diameters)


Also, some of the Pradopoint guys added bracing near the door mount point because they saw the metal flexing. I tested and did not observe the door metal flexing. They do have a different door that holds a spare so that different design may be the cause.
 
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I like it, as the stock bracket is horrible! What does the FJ Cruiser have? Same bracket as our GX? The only issue I see is when you are parked on the street and someone is parked right behind you and this door would want to open all the way.
 
Thank you for the info.

While I haven't had my GX long enough to decide if I hate the stock mechanism or not, I do love pneumatic struts. Is there a possibility of doing this mod without permanently cutting off the body side mount? i.e. modify the mount to accept a strut? I haven't pulled mine off to look at it, but I would try this in a heartbeat if it wasn't permanent.
 
Thank you for the info.

While I haven't had my GX long enough to decide if I hate the stock mechanism or not, I do love pneumatic struts. Is there a possibility of doing this mod without permanently cutting off the body side mount? i.e. modify the mount to accept a strut? I haven't pulled mine off to look at it, but I would try this in a heartbeat if it wasn't permanent.

Not with off the shelf pieces.
 
Thank you for the info.

While I haven't had my GX long enough to decide if I hate the stock mechanism or not, I do love pneumatic struts. Is there a possibility of doing this mod without permanently cutting off the body side mount? i.e. modify the mount to accept a strut? I haven't pulled mine off to look at it, but I would try this in a heartbeat if it wasn't permanent.
I haven't gone out and looked at mine to determine the reasoning behind having a taller, factory "step" in the first place (I presume the need to remove it for the strut installation is because the thickness of the strut is greater than the thin OEM strut design), but if it's due solely to thickness of the "holding" member, I would think it could easily be reversed by using some sort of shims (washers?) below the OEM strut to reverse the height of the step.

BurtonCR, would that be possible?
 
A ball stud on top of the "step" will not clear the door.

The only way I could see going back to the stock mechanism would be to find a spacer that has the same outer and inner diameter as the "step" and then find a long bolt with the same threads as the stock one.
 
A ball stud on top of the "step" will not clear the door.

The only way I could see going back to the stock mechanism would be to find a spacer that has the same outer and inner diameter as the "step" and then find a long bolt with the same threads as the stock one.

This seems reasonable. I don't have a problem cutting if there is at least a way to re-install the factory strut/bar should I decide to go that route. Obtaining a spacer or shim the thickness of the material removed and sourcing a longer bolt with correct thread pitch should be a piece of cake.
 
I still want to see if an FJ locking strut would fit on a GX door.
 
7. Enjoy not being hit by the rogue self-closing door anymore.
The GX door does have a lock built in - there's no need to be hit by the door if you take a second to lock it open.
 
My lock sucks. I can barely get it to engage and broke my pull handle because of it.

The interior pull handle? Mine broke when I barely touched it - the handle is terrible...it probably would've failed on you regardless of the lock setup.

My second GX is missing the pull handle entirely, so I assume it's a common failure. I haven't had any problems with the door lock, though.
 
I have never touched my interior handle in 7 years lol

I'm not sure what it's actually useful for -- I typically close the door from the edge, not the handle (which would result in pulling the door into myself anyway).
 
The interior pull handle? Mine broke when I barely touched it - the handle is terrible...it probably would've failed on you regardless of the lock setup.

My second GX is missing the pull handle entirely, so I assume it's a common failure. I haven't had any problems with the door lock, though.

Yes. I thought I had unlocked it. Gave it a tug. It fell apart.
 
If anyone can find a part number for that handle, please post it. Mine is also missing. It's actually useful for when you need to climb into one of the flip down seats in the back.

The lock that holds the rear door open on mine was pretty stiff when I first got it, but I put some grease on it and now it works fine.
 
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