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My 72 Piggy is still going strong,...
Installed fuse block assembly (82720-60023). Started right up so we will see if this fix lasts!! I had difficulty removing the old and installing the new. It took me at least seven hours. I think there are specialty tools that would make the task go faster.
We suddenly had an immobiliser issue this week and no amount of fiddling with the fuse, jumping it, hitting it etc would make it work even briefly. I can't find any threads with an immobiliser fault where the fuse box isn't implicated so I figured I'd take it apart and see if there was anything to fix in there. It didn't fix our problem but here's what I found in case it helps someone else:
Fusebox with the suspect fuse and relay circled in red
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I removed the fusebox from the truck. If you undo the clips holding wires to the casing you can tip the fusebox up enough to get at the connectors underneath and disconnect them. With the fusebox on the bench I removed the bottom cover but I forgot to take a photo of that. That cover is held on by clips around the sides and 2 plastic rivets towards the middle that I had to drill the tops off to release it. Under that cover this is what you've got.
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The tracks are laid out on another layer of plastic and lift off. Some of them have male spade connectors that go through to layers underneath and some form the connections for the plugs on the wiring loom. I put the parts in a pile (on the cover I forgot to photo) to get the next layer of plastic off thinking I'd be seeing the back of the fuses!
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Turns out there are a few layers, I didn't count but 5 I think:
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With all the layers removed the back of the fuse and relay connectors are revealed. They are like double ended connectors pushed into the holes, fuses or relays push into the top side and these tracks push into the underside. The 2 connectors for the EFI fuse circled in red were very loose and barely making contact but no sign of carbon or corrosion.
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I didn't feel the connectors were repairable and doubt I'd be able to get replacements so I removed them, drilled out the holes, put the tails of an inline fuse holder through the holes and soldered to the tracks that would go into those holes:
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Then I put the rest of it back together. The connectors under the fuse box all only fit in one place.
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How long have been without issues since you replaced the relay?its tapping/removing replacing the relay. thats what fixed my problem on my 00 lc. its just bad connections underneath/within the fust block.
That's what I want to avoid . . . How much did that set you back? When?Replacing the starter on mine seemed to fix the problems I was having. At least for now. lol
Tbh, the problem only started when I pressure washed the engine bay. I then removed the relay and kinda brushed the relay contacts and mildly scrubbed the fuse block contacts with a small sliver of folded sand paper. No problems since. I wanna say it's been about 4 or 5 months?How long have been without issues since you replaced the relay?
I don't know the first thing about this stuff. What makes you think it's not the starter?I can almost guarantee its NOT the starter