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OK so I've got a little more time to post pics. Lets get to some engine fun.
Here's what I brought home just two months ago. It started right up and was very close to my place. I had bid on a few on dovebid.com but did not have any luck and the prices seemed to be inflated at the time because now the vans in the NorthWest are going for much cheaper. If it's less than $3000 grand in the Northwest I think it is a good deal, at least from what I've seen for the last 8 months.
I found this one on portland's craigslist and was only the second one I'd seen since I'd been searching. Poor guy, he bought it to do a swap, found the jeep he wanted to put it in, went on vacation, came back and the jeep was stolen! So that pushed him far enough to decide to move to arizona where it didn't rain as much. So lucky for me he was selling all his stuff and that's how I picked up this one. The other lucky thing is that he neglected to state that this was the intercooled version! More power, better EGTs! Although I beleive in stock form it will easily pull my cruiser around and I don't plan on turning up the fuel screw for more power right out of the gate. I'm sure I won't be able to resist tinkering later though.
It had some shelves and stuff in it that I had to take out before I could start cutting away.
then I started going to town
more cutting
looks like the dude got stuck in the mud a couple of times. underneath was covered with caked-on mud.
that's how much I've cut off up to now. it was fun driving around the yard like this.
yanked the seat so moving it around became a balancing act pushing on the gas and brake and cranking on that steering wheel. This one did not have power steering but was easier once a lot of the body was gone.
then I drove it up to the concrete under it's own power for the last time to pull the engine.
the hoist just reached far enough to hook up. I ended up cutting that crossbrace by the tranny to make it easier since the intake elbow was hitting the top of the cowl. Many have pulled this out of an uncut van but I'm borrowing that hoist so I ended up cutting stuff first before I could get it to my place. It sure is nice when you've got some decent equipement for the job.
that's me getting some arm action on (pumping the hoist). That's why I'm called boots because I wear those things wrenching and wheeling. I'll have to get new ones soon since they are almost warn through the rubber.
Once it was up high enough it twisted inline with the hoist.
I pulled it around the front and in the shade. It's barely touching the tranny pan but nothing else. If for some reason it decided to fall I didn't want it to fall very far. I didn't have any problems but didn't mind being cautions with the heart of my engine transplant.
still have parts in there I'm going to use
I separated the tranny from the engine on the ground and then hung the engine on a stand and taped up all the openings. It was greasy so I soaked it with engine cleaner and rinsed it with my pressure washer. I sure enjoy having that pressure washer.
other side.
here's a quick shot of it a little cleaner
the idea for a larger gas tank starts here. This is the stepvan's tank. I think it's 30 plus gallons but don't know the exact amount yet, maybe someone seeing this does.
and use these crossmembers to mount it to the cruiser. I've seen tanks mounted to the body and to the frame. The cruiser is originally mounted to the body so I don't think it will be a problem to attach it to the frame. The crossmembers are shorter so I will have to lengthen them but that shouldn't be a problem. That is a 14 bolt and I was considering using it and was torn on that for a while, but I decided to run the cruiser axle instead. Running the 14 bolt I would have to run a centered Tcase, deal with the lug pattern, the width difference (I'm sticking with my FJ60 front), all of which can be solved but time and money play a part. If I snap a shaft I can always upgrade. Plus I like the offcentered diffs. If you have to plow with the front a path is already made for the rear.
driveshaft and exhaust from the stepvan
OK, I'm taking a break for now and returning to "work."
Kavik Great project! Very interested in the 4l80e to 203 adapt.
I'm pretty sure I'll have to redrill the bolt pattern and change out the input, but what I won't know until I get them together is if I'll need to shorten the the output on the tranny.
I've emailed murdak about the 203/splitcase adapter but haven't gotten a return. Are he and that other place mentioned in the 203 doubler thread the only ones that sell this adapter? I'll try calling him, too.
I really like what I've read about the 4L80. If you are going to run big power and that 700r4 is just stock I would lean towards the 4L80 but I know the decision isn't as simple as that.
Stuff you might know: to operate the 4L80 you will need a controller, either aftermarket or the computer that you got that combo out of. What I've read is it's easier to set up an aftermarket controller rather than trying to get the factory stuff to work right. Then there are the sensors like the VSS that you probably don't have since the 700r4 isn't electronically controlled. Plus the 4L80 is bigger and tranny mounts might not line up. The flywheel flex plate also has a different bolt pattern than the 700r4 so if you plan to slap the new engine and the 700r4 together that will have to be dealt with. You will probably get more money out of the 4L80 if you sell it, thus funding other projects.
I choose the 4L80 over the 700r4 mostly because I'm running a diesel and wanted the extra strength. The lower first gear ratio didn't matter to be because of the torque curve of this diesel. Sounds like a good decision to wrestle with.