Charcoal Canister Modification- need help (8 Viewers)

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Is the charcoal canister something that can be deleted from the system if emissions are not an issue or is it essential?
Most consider it essential because it safely handles fuel fumes, which are explosive for gasoline. To delete it means that gas fumes would exit fuel system under your hood or bonnet in hot weather because that is where the open end of the fuel tank vent tube is now. That can be quite a hazard in summer....actually anytime.
 
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Duralast Vapor Canister VC120 quick to swap out. Remove bottom band bracket, zip tie tight the top as the canister is wider than OE. $55 shipped to my house, been working like a champ for a few weeks now for me. on how to swap it out

Been using this for a year now with zero issues.
 
Been using this for a year now with zero issues.
i'm getting ready to this, out of curiosity, what prompted you to take it on? Only symptom I have is occasional whooshing at the gas cap and maybe a slight fuel smell. But I suspect I may be running rich, am working on exhaust issues, and am baselining anyway so seems like a good idea for a simple replacement.
 
i'm getting ready to this, out of curiosity, what prompted you to take it on? Only symptom I have is occasional whooshing at the gas cap and maybe a slight fuel smell. But I suspect I may be running rich, am working on exhaust issues, and am baselining anyway so seems like a good idea for a simple replacement.

The whoosh of fuel vapor when opening the gas cap is what prompted me to get it taken care of. I ran it open to the atmosphere for a while (vented under the hood) but the fuel smell was strong.
 
The whoosh of fuel vapor when opening the gas cap is what prompted me to get it taken care of. I ran it open to the atmosphere for a while (vented under the hood) but the fuel smell was strong.
I hate to say this, but with the high ambient temperatures we are experiencing across America right now. Combined with the ethanol blended fuel that many Mud members are required to run by their state, or the EPA during the summer months. Those two items combined can make it almost impossible to eliminate all "whooshing" of fuel vapors, even with a charcoal canister system that's working perfectly.
 
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i'm getting ready to this, out of curiosity, what prompted you to take it on? Only symptom I have is occasional whooshing at the gas cap and maybe a slight fuel smell. But I suspect I may be running rich, am working on exhaust issues, and am baselining anyway so seems like a good idea for a simple replacement.
Sorry for the late response. I had the hiss/whoosh when opening the gas cap and smell of fuel escaping when I would do that. My previous 80 had the gas tank collapse due to pressure for similar reasons. It's potentially dangerous to have that pressure build up without a release, that's essentially what the vapor canister is for, capturing vapor of excess pressure build up. Old rigs used to let it go to the atmosphere, but to help the environment the charcoal canisters are used. Once they clog up, they don't let the pressure escape.
 
Sorry for the late response. I had the hiss/whoosh when opening the gas cap and smell of fuel escaping when I would do that. My previous 80 had the gas tank collapse due to pressure for similar reasons. It's potentially dangerous to have that pressure build up without a release, that's essentially what the vapor canister is for, capturing vapor of excess pressure build up. Old rigs used to let it go to the atmosphere, but to help the environment the charcoal canisters are used. Once they clog up, they don't let the pressure escape.
Thanks for the response, that does sound dangerous! I replaced it with the VC 120 last week and haven't had the pressure at the gas cap on a couple drives. The smell also seems to be gone. I'll probably change the two hoses as well since they're pretty rigid after 24 years.

Interestingly, my P0402 also disappeared but I haven't had enough time to read/research about the relation between the EGR system and fuel lines. Will write up whatever I find.
 
My previous 80 had the gas tank collapse due to pressure for similar reasons.
It 's been my experience that when a gas tank collapses that's caused by a Vacuum* being pulled on the tank, not pressure. If a gas tank is over pressurized, it will expand until it ruptures at one of it's seams, cracks, blows off one of the tanks connecting hoses, or blow liquid fuel or fuel vapor out of the filler neck when you open the gas cap.

*Most of the time a vacuum collapse is caused by the bad one way valve in the gas cap not allowing outside air to enter the gas tank while fuel is being pulled out of the tank.
 
It 's been my experience that when a gas tank collapses that's caused by a Vacuum* being pulled on the tank, not pressure. If a gas tank is over pressurized, it will expand until it ruptures at one of it's seams, cracks, blows off one of the tanks connecting hoses, or blow liquid fuel or fuel vapor out of the filler neck when you open the gas cap.

*Most of the time a vacuum collapse is caused by the bad one way valve in the gas cap not allowing outside air to enter the gas tank while fuel is being pulled out of the tank.
not a direct reply to this comment.

I just did the VC120 swap w/OEM gas cap. Easy job (especially the gas cap!:hmm:)
Seems to work great. The fit isn't the greatest, so, I'll rebuild the original and swap it back. Original is/was blocked - big time. Seems to start with fewer revolutions, a nice bonus.
 
Interesting to see inflation in action across this thread VC120 is up to $80 at Autozone. Rebuilding the OEM is looking more attractive
I have been reading through a lot of these threads and thought of rebuilding or building a new evap / charcoal cannister, but the valve and distinct pressure settings in them made me rethink trying to build a new one. I'd love to design a new one but no time so here are the options:

- Duralast Vapor Canister VC120 - New - $86.99 - AutoZone - Video
- OEM Toyota - Used - $137.50 - Cruiser Parts
- Dorman 911-261 - New - $62.78 - Amazon Vapor Canister Compatible with Select Models NO ONE recommended, please tell me why this is different from others?
- AC Delco 215-153 - New - $85.64 - Amazon - Video
- OEM TOYOTA - New - $212.91 - PartSouq Part #: 7770460290

Price is no substitute for doing it correctly ... but which is really correct???
 
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I have been reading through a lot of these threads and thought of rebuilding or building a new evap / charcoal cannister, but the valve and distinct pressure settings in them made me rethink trying to build a new one. I'd love to design a new one but no time so here are the options:

- Duralast Vapor Canister VC120 - New - $86.99 - AutoZone - Video
- OEM Toyota - Used - $137.50 - Cruiser Parts
- Dorman 911-261 - New - $62.78 - Amazon Vapor Canister Compatible with Select Models NO ONE recommended, please tell me why this is different from others?
- AC Delco 215-153 - New - $85.64 - Amazon - Video
- OEM TOYOTA - New - $212.91 - PartSouq Part #: 7770460290

Price is no substitute for doing it correctly ... but which is really correct???

I just installed the AC Delco 215-153 to replace the VC120 (It had about 80k miles/8 years). I had already had a longer bolt and installing the Delco unit was a 5 minute job.
 

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