ARB Air Lockers - Air Line Venting & Clear-out

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Finally got around to clearing out the air lines on the ARB Air Lockers, front and rear. As many may know this uses an onboard ARB compressor to provide somewhere around 100psi to the actuators inside the axle, locking rear or rear+front via dash switching. Several runs back (Mt Ord) we noticed that my lockers weren't engaging on an uneven obstacle which indicated some maintenance was needed.

Taking LCPhil's advice (given several times, and thanks!), I got the creeper under the LC and loosened the brass fitting holding the blue air line using a 12mm box-end. Note that there is a 12mm air line crimp fitting which threads into a 14mm brass mount on the axle housing. Inside of both fittings when tight is a metal air line which carries the air pressure down somewhere inside where the magic happens.

Here's the front line removed, with an old sock held over the line by twisting the metal spring through it to hold it in place - it jumps around a lot while the air line is being purged and shoots out grimy old gear oil;
2qu17pe.jpg


And here's what comes out of it (*astute observers can see the new step endcap installed here and on the other side - which were torn off the mud some time ago);
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After the line was clear of the axle housing, I turned on the ARB compressor main switch and got a quick pulse ("BRRRRR"), and then nothing for a few moments, followed by "BRRR...BRRR... BRRR... BRRRRRRR" as the compressor ran longer and longer under the demand switch to push more grease and gear oil out of the line. About 5 minutes later, the compressor was running non-stop and the goop seemed to stop coming out of the air line - telling me it was completely clear. Repeated the procedure on the back air line with the same result.

I attribute this to not activating the Fr & Rr lockers as regularly as I should since the gear oil manages to get pushed up the air line from disuse. I plan to try and make an opportunity to lock them up at least once a month to be sure the air lines stay clear from now on. Installation of petcock valves to prevent oil/grease migration up the lines seems like a hassle in the long run, but we'll see how it goes.
 
Although ARB swears this is not a design problem, they do suggest a filter/trap similar to the ones frequently fabbed up on the PVC system by many 80s owners. Very common issue if you search back on the boards. Problem can affect function of locker and it can also foul up the solinoid/switching hardware. Good to drain this out occasionally. John
 
How is the axle vents? Are they plugged?
And do you have a water filter on the compressor? Or check the air tank for water?

The ARB compressor is connected to a sealed chamber in the diff that inflates to lock the diff. Although water/condensate can be part of the problem, usually it is gear oil that migrates up into the airline, and eventually to the solenoids, when the pressure is relieved to allow the diff to become "open". Some rigs have no problem with this, but others have quite a bit, even with all new seals. Well functioning axle vents will not have any effect on this phenomena. ARB denies that there is a design problem, but they do recommend placing a filter/trap inline near the diff. John
 
Great writeup, much appreciated. I'll cycle this in my "to do" list ASAP. I've never cleared these lines as you've noted here and never, admittedly, bothered to even see about what maintenance I should be aware of on their behalf.

thx!
 
Glad you guys can make use of it - the only caution I would have is to be sure you're only removing the 12mm brass hex nut, which will require you to pull the anti-kink spring back a bit. This is the smaller brass nut that holds the flexible line in place, and removing the larger hex nut (14mm) actually unscrews the mount from the axle, which you don't want to do.

Also, posted out on Copper State Cruisers website under 80's Tech (*my first addition to the CSC website as an admin!): http://www.copperstatecruisers.com/arb-air-locker---air-line-clearing.html
 
Glad you guys can make use of it - the only caution I would have is to be sure you're only removing the 12mm brass hex nut, which will require you to pull the anti-kink spring back a bit. This is the smaller brass nut that holds the flexible line in place, and removing the larger hex nut (14mm) actually unscrews the mount from the axle, which you don't want to do.

Also, posted out on Copper State Cruisers website under 80's Tech (*my first addition to the CSC website as an admin!): http://www.copperstatecruisers.com/arb-air-locker---air-line-clearing.html

Thanks for the contribution:clap:
 
thanks Thomas! :cheers:
 

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