Interesting thread. Atomization is one of the keys to performance, smooth idle and good MPG.
Above I see fuel MPG based on when the gas light comes on, Not a very reliable indicator. MPG should be based on miles driven vs gal of gas used over a longer period than one tank. Also OAT (outside air temp), wind, traffic, etc. will affect MPG. Even old rusty needle FPR (fuel pressure regulator) will change with variations in OAT. Additional not only driving style, but all lights and fans use must be the same.
Chuck at
FIS (you'll find link to him within) has long held that better atomization improves MPG. It only makes sense a small gain in perform (power curve) would also be gained. But I'm of the opinion that Toyota would have jump on 6, 8 or 12 hole in a NY minute, if it gave any benefit to MPG. Why wouldn't they?
But to make this test a fair one the factory injectors should first (before dyno) be serviced (cleaned, rebuilt & tested) as should new 12 holes (sometimes new (except Denso) are plugged). All other things need to remain the same i.e. FPR, vacuum lines, air filter, oil, OAT, spark plugs, coils, O2's, A/F, MAF, etc. Additional injector should be swapped at at Dyno station (not driven to and from). Fuel use should also be monitored very closely.
I understand
ASNU - Fuel Injector Diagnostic, Testing, Servicing and Cleaning has some good info on injector testing.
The 12 hole injector at only $37.50 each is cheap, too cheap. Authentic Denso are two to three times that. My guess is these are chinese made. Even Standard of USA Denso (see below) are ~$35 (retail) and then you'd have equipment, time and materials to modify to 12 hole.
We bought a set of Standards (4 hole) last year and they look the same as Denso except they have a blue ring at top.
View attachment 1747057 View attachment 1747055 These are Standards.
View attachment 1747056
I'm very interested in the test result