A South African BJ40 rebuild into a FJ40

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So how is the ride with does leaf? smooth or hard

And what about the drive shaft? are you ok with the stock driveshaft and this lift?

I love the fact that there is only 2 or 3 leaf onther the axle, alot less stuff hanging under....
 
Instead I had convinced myself that there WAS an oil flow problem and just went ahead stripping. Spent all of 6 hours stripping and reassmbling for nothing :bang::bang::bang::bang::bang:

Dang. I hate it when that happens:frown: It's usually me, tho, not someone else.

So, other than the slight detour, how is Kermit running? :)

:steer::steer::steer:

Dan
 
Keith, rather be save then sorry later! ;)

Glad you got the 'problem' sorted. :clap:

Now, two out of nine ex Aussie 40's are restored! :bounce:
 
So how is the ride with does leaf? smooth or hard

And what about the drive shaft? are you ok with the stock driveshaft and this lift?

I love the fact that there is only 2 or 3 leaf onther the axle, alot less stuff hanging under....

There are only two leafs per pack for both front and rear springs.

One of the mods I made when I had the chassis stripped down was to improve the shackle angles I moved the shackle mounts, I moved the front ones back by about 45mm and the rear ones forward by 30mm

This has resulted in a much softer and smoother ride than before the truck was stripped and I am very happy with the results - much better. Articulation ! this I will only know when I take it wheeling, but from how it feels now I think it'll be great

The rear prop and prop angle, is my only driveline concern. At the moment it is showing that the slip joint is out from its previous position by about 20mm (3/4") which might just be OK - but again any problems will only show up when I get it really articulating, and then I will address the issues that manifest. Also I think I need to have the rear propshaft re-balanced (a 2nd time) as it hums a but under deceleration from about 110kph.
 
Looks awesome. Very nice job.

Have you ever thought about going back to stock rims?

No, I like the fact that you can run different rubber size on the existing rims
The present rims are 15" 7JJ and some time in the future I might consider changing to 8J and a set of 35's
 
Keith, :D I can physically feel the pain. Removing the head is a good workout. :bounce::wrench:

Awesome truck, something to aspire towards.
 
Kermit now has a Snorkel

Fitted a Safari Snorkel to Kermit this afternoon.

Amazingly it only took 1hour to fit - very easy +1/2 hour for paint on cut sheet metal to dry.

It always breaks my heart to drill huge holes in freshly painted body panels
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Fitting the main part.
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And finished
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So basicly the company that does them, do not have one for the 40? or they just are incorrectly manufactured?

There are only two leafs per pack for both front and rear springs.

One of the mods I made when I had the chassis stripped down was to improve the shackle angles I moved the shackle mounts, I moved the front ones back by about 45mm and the rear ones forward by 30mm

This has resulted in a much softer and smoother ride than before the truck was stripped and I am very happy with the results - much better. Articulation ! this I will only know when I take it wheeling, but from how it feels now I think it'll be great

The rear prop and prop angle, is my only driveline concern. At the moment it is showing that the slip joint is out from its previous position by about 20mm (3/4") which might just be OK - but again any problems will only show up when I get it really articulating, and then I will address the issues that manifest. Also I think I need to have the rear propshaft re-balanced (a 2nd time) as it hums a but under deceleration from about 110kph.
 
The Parabolic springs are manufactured by Paul Heystee of Heystee Suspensions in Netherlands

We imported a shipment of 5 sets of these 4" lift parabolic springs for 4 x 40 series, 2 x pre 1979 and 2 x post 1980 (different shackle pin diameters) and 1 x set for 43 series, to South Africa.

Upon fitting the springs we found that the shackle angles were all wrong, on the rear it was the wrong side of vertical, and on the front only slightly forward of vertical.
We communicated this to Paul Heystee and he assured us that the length of the springs are "correct" [bollocks ! ! !] and that the springs would "settle" with time and use.

The bottom line is, We have 5 sets and all the 40's the shackle angle is crap, and to return them from South Africa to Netherlands just isnt an option, so it is the considered opinion here that these springs are too short for the 40's.
Jonathan Tee (Teebag) is presently going through the same loop with these springs on his 40 rebuild.

As we all know the importance of shackle angle on a leaf sprung truck relative to articulation and comfort, and I at least wanted to achieve a decent shackle angle, for this reason I decided to take advantage of the fact that my chassis was stripped to at least use the springs and evaluate if the hype about parabolic springs holds any truth, so I moved the shackle mounts on my truck.

I moved the front shackle mount back by 45mm and the rear shackle mount was moved 35mm forward. The reason for moving the rear less that the front, was to cater for load carrying capacity, as our trucks will mostly be used for the purpose of overlanding through Africa, where we carry large amounts of fuel, water and provisions for long periods.

What I can confirm is, since I moved the shackle mounts, the difference in ride quality now is significantly smoother and softer that it was before the shacklle mountings were moved.

When my truck arrived in South Africa from Aussie it was fitted with OME leaf springs, and admittedly the shackle angle with these springs was also less than perfect, and IMO the original OME leaf packs were also too short.

This is the resultant shackle angles.

Front after moving:-
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And the Rear after moving:-
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The truck arrived with OME leaf packs - notice the crappy front shackle angle
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These were the shackle angles after fitting the Heystee parabolic springs but before moving;-
DSCN0215_1.webp
DSCN0212_1.webp
 
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Ok it is not that bad, but yes there are past the vertical. I would have probably ride them for a few thousand mile then decide. But thanks for your input. I don't know if you ever drove a 40 with OME but let me know if you find the ride stiffer then OME, if you have that experience.

IMHO i think the shackle length is more problematic then the angle (since angle could change after leaf settles).

Thanks
 
Yes I did drive the truck with the OME springs, and the ride is much softer now than it was with the OME
 
Brief Update

After pulling the head off and running a few 100km the rebuilt radiator sprung a small leak, so I had to pull it out and take it back to the radiator shop for repairs ~ only took a day and it was back in.

The dual battery and winch overide controller self destructed, so I had to take that back to be replaced as well.

Fitted 30mm aluminium wheel spacers to each wheel to help improve stability - not that it was instable, more just a safety precaution, what with the 4" lift every little bit helps. I didnt want to go bigger for fear of putting too much additional stress on the wheel bearings.

The radiator gurgling that I experienced after a +200km run on Saturday hasn't happened again and I did 180km today in 35deg C ambient temp (about 40-45deg road temp), during which the temperature guage was centre for 95% of the trip and then a bit lower. :clap:

The only major work left now is.

1. To re-torque the head after +>1600km (1000miles), reset the tappets, change oil, filters and flush radiator.

2. To have a new roof lining put in ~ job for the new year

3. To make a packing system to accommodate 40ltr fridge and 55ltr water tank and to pack all the supplies in preparation for a 9 day overland trip into the Kalahari Desert departing on 12th December ~ cant wait :steer::steer::steer::steer:

For this overland trip, we will be 5 cruisers in total, 2 x 105 series; 1 x 80 series; 1 x 79 series; and 1 x 40 series; my son and nephew will drive my 105 Cruiser and myself and Teebag (or AN Other) will be in the 40.
 
Where are you going on your trip through the Kalihiri? I lived in Joburg for 2 years and we did a trip through the Kalihiri to Luderitz. We met up with a guide there and did the trip to the Skeleton Coast through the sand dunes. That was the most amazing trip I've ever done. At the time I had a Land Rover, so I suffered a lot of abuse from all of the Toyota owners on the trip. But now I have been rescued from the dark side............
 
Yes - sounds like it was the Saddle Hill trip that you did - one of the great trips through the monster dunes.

We are not going that far - we are going to Southern Botswana - a park called Mabuesehube, were the lions have recently become a bit problem with raiding camps and tearing tents open - this park borders on the Trans Kgalagadi National Park
 

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