'77 FJ40 buildup in Charlotte (finally)

This site may earn a commission from merchant affiliate
links, including eBay, Amazon, Skimlinks, and others.

That bumper has some real "cruiser style". Love it. Great job.
 
Got the front bumper back from powder.:)
DSC05246.webp
DSC05247.webp
 
That is just sick. I have to build me one of those.
 
Thanks again for all the kind words and support. There are a number of loose ends to tie up yet, but the main items remaining are a belly pan, cage tie-ins, and rocker panel protection.

After that, she's outa here!:bounce::beer::beer:
 
The next bay over currently has a 1957 Land Rover 107" stationwagon in the early stages of rebuild. This project should be easy compared to the FJ, as it's a matter of putting it all back together. The problems are that I didn't take it apart and some of the pieces are missing.

Picture attached is not the actual truck, but one exactly like it. about 300 were made and 2 dozen are thought to exist in the US. I hope to have it done in about 6 months.
107wagon.webp
 
First off...damn nice job on the resto. Second, I was wondering if you have a head on shot of your cruiser with the bumper in place? I am going to have a bumper made and yours has the same width I am looking for. Thanks
 
Got the half doors back from paint. The shop did a bang-up job. Even though we ran out of paint and these were painted some months after the tub, the color was a perfect match.

Fitted the soft door top frames and took pictures for the sewing process. I tried to source a local shop to make the soft door tops, but it seems that nobody wanted to take the job. I called Chris Laws at Badger Coachworks in MA. Chris has been a long time maker of custom and replacement soft tops for Land Rovers, and has done at least one top for an FJ-25(?) resto detailed here on MUD. He seemed interested to take the project on.
DSC05267.webp
DSC05251.webp
DSC05253.webp
 
Happened across some threads here about disk brake conversions, and decided that I didn't finish that part of the buiild. Pulled the residual valve and proportioning valve from the system and installed and adjustable one from Summit Racing. I went the route of using the Swagelok fittings, and the whole job took less than an hour. Thanks for the data all.:clap:
DSC05270.webp
 
Been off-line for near two months now, and it's a long story.....

The easiest thing is to start from the beginning and try to construct a rough timeline.

The transmission (a 700R4) was built buy TCI, with an output shaft provided by Marlin Crawler. The grand total mileage on this truck is about 40 miles since the project returned to the road.

The first symptom was some months ago, shortly after firing the engine for the first time. Early testing around the neighborhood began well, but a problem shifting showed up shortly after the first testdrive. The truck wouldn't shift from first to second at all (about 4 miles on the new driveline). Consulting with TCI yielded a fix, which was to pull the governor, clean, and replace. Things lasted well after this until we had an output shaft failure (about 15-20 miles on the truck). Marlin confirmed that they had a short run of shafts from Downey that had a failure mode where the fusion welded cup on the end of the output shaft would shear. After having the output shaft replaced, and the whole driveline re-installed into the truck, I was able to put about 5-10 more miles on the odometer when I lost the 3-4 clutch pack. At this stage of the game, I delivered the whole truck to a transmission shop in Charlotte for diagnostics and repair. ......
.....
...
...
...
...
...
...
...
...
...
That was 8 weeks ago.:doh:
 

Users who are viewing this thread

Back
Top Bottom