Yesterday morning I spent some time under my vehicle, watching the full arc of the wheels as my 11yo son slowly moved the steering wheel from left to right and back. I tried to visualize how the spacing would change as the suspension cycled up and down.
I wanted to get a better idea of clearances and also investigate a minor rubbing sound I experienced twice this week, while turning to the extreme right, going from reverse to forward. I discovered my right wheel was touching the remote shock reservoir.
I moved the reservoir body to the rear about 1/2" (to clear the KDSS bracket) and pushed the whole assembly inboard, toward the middle of the vehicle. I had it further out to clear the KDSS Piston mount and give easy access to the compression knobs. Now the knobs are a little more fiddly to adjust, but not terrible.
I also noticed evidence of very slight rubbing at the outside front corner of the front wheel wells. It is so minor that I have not done anything about this. It does not touch when I watch the tire arch, so it must happen as the suspension cycles up or down. This can also be handled with the wheel-well tuck mod I posted above.
The major areas of concern all seem to be fine: body mounts, KDSS linkage, upper control arm. When turned hard, all the way to the right, the tire is close to (~1/2") to the KDSS arm. However, it does clear it and the distance immediately increases (>1") as the wheel is moved slightly toward center. The pic (below) makes it seem closer than it really is and the bolt is further away and not a concern.
There is more than enough room around all the other steering components.
Fitment summary
Body Mounts - cleared fine, not close enough to worry to much (>3/4")
KDSS Link Arm - potential concern: clearance of ~1/2" when turned all the way to the right, but it immediately gets better if backed off slightly
Front Wheel Wells (front edge) - slight rubbing at some point in the swing, likely when the suspension cycles (too slight to hear or feel)
Front Wheel Wells (back edge) - removal of mud flaps is obvious, but the inner corner needs to be trimmed and possibly pushed toward rear of vehicle
Shock remote reservoirs (mounts needed to be pushed inboard about an inch, but this was user error; I had bent the mounts out to give better access to the knobs)
Stuffing the Tires - The outside edge of the fender could be a concern, but I have not had issues yet. (I'll post an update if I have issues)
Please remember, all of these clearances were a result of aftermarket (Total Chaos) UCAs, brought within factory alignment specs, and nothing "creative" (from an alignment perspective) was done to make them fit (very centered in the well). While my experience has been good, I can see how the alignment could make or break this tire size from working (The SPC arms are very adjustable, which can work for or against you). For example, if the alignment pushed the wheels further forward in the well, it would require further rework of the wheel well and might have issues with the KDSS link arm. If 200s are similar to 5th Gen 4runners, factory UCAs will keep the tires too far back in the well, guaranteeing body-mount interference.
Overall I am happy with the fit, the ride and I love the look. Sure there is a bit of massaging to do, but my adjustments have been fairly minor.