Been refurbishing some Aussie sliders....slowly.
Got the windows from another user here, that were already in the States. They were in OK condition but worn out. They do have some sweet AUS surfing co. stickers that will stay.
I ordered:
Window channel from rock auto: Fairchild 06378. (2) 8ft pieces. I had 1.5 inch left over.
Replacement pile for the vertical posts: from amazon: .270" backing, .200 pile height. CRL 'zipper pile'. It comes in 100ft rolls, I needed 5 ft.
Generic D shaped bulb seal from amazon that has a sticky side:
Amazon product ASIN B007ZVR44W3M buytl rubber strips for holding the window in:
Amazon product ASIN B000CQ4ANUU-Shaped trim for capturing the inside edges, qty-2:
Trim
Heavy Duty Plastic, 5/16" Wide X 9/16" High Inside, 10 ft. Length
24175K17
So far I've taken them apart, cleaned and painted the metal, and put one back together. The butyl rubber is quite a job to remove fully. I've read of people getting the glass out and back in by themselves, but I could not. A helper is 100% needed in my opinion. You have to really pull the frames apart to get the glass out and back in. I guess you could rig up a spreader of some sort if you have the room. I just pulled up in the middle of the frames )with my feet holding the frames down) and had someone gently pull the glass out from inside the old weather strip. The new weatherstrip is TIGHT, so its even trickier to get the new glass in and keep the weatherstrip in place. I did not use any adhesive to hold the window/baily channel in place. I did use a fresh razor blade to cut holes for the vertical posts, the drain holes, and for the window clips.
They are not installed on the truck yet but wanted to get the write up going.
Toyota lists some different year ranges for the sliders, and there are slight differences through the years, but I don't know what years mean what parts. The # of screws holding the vertical posts are different (2 vs. 4) and the latches are different, but that makes no difference when rebuilding. The frames and dimensions are the same.
The blue tape shows where the D-shaped weatherstip is from the factory, to help seal/center the window along the top. The bottom has 4 rubber wedges that help center the window that were in OK shape so I left them.