1982 FJ45 Troop Carrier Buildup!

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Well, the buildup continues...but I kinda hit a slight snag...;)

I kindof had to drive the Troopy through Mexico and the back way into the Copper Canyon region...

It's a Cruiser, right! She needed to get out and stretch her legs a bit....

The continuing write up is on ExpeditionPortal.com

Make Tacos Not War...FJ45 Wanderings in Mexico. - Expedition Portal Forums

Teaser Shot!

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Now I've got more parts in the garage....waiting for installation time!

Cheers,

-H-

great pic and super cool trip!

i hope you can make it to my little birthday bash this year ( the fj45 run ). if we can get all of us troopie owners to bring the rigs up there, then they should be the most plentyful 45s at the event. that'll be a first! :beer:
 
Looks like I'll be wishing you a happy b-day in person! It's on my calendar!

Wicked! More 45s!

Also, don't forget CruiserDan at American Toyota in Albuquerque, NM

x2! CDan hasn't let me down yet, and I'm sure I've had some pretty unusual requests for parts lately. :)

Dan
 
G'day Hltopper,

First, on the gas: Look to see if you have a newer or older system. Do you have a switch below your 'Gas/Petrol' rocker switch which has 'Prime' printed on it? If so, press this twice before starting the rig. If you have a newer system without that Prime switch, try cycling the ignition twice from off to on:

You will hear a click, followed by a hiss, and then another click. Once you hear the second click, turn the ignition back to off, and then back to On and wait for the hiss and click again. Once you hear the second click, crank the engine.

My FJ40 LX here in Australia is on gas, and I find that works great when it is cold. When it is warm, I just do the first hiss, and then start it.

Another thing to look at is the idle mixture. On your heat exchanger/regulator in the engine compartment, there should be a small brass knob. Turn this out (anti-clockwise) a little bit, and see if that helps with the starting. This is your idle mixture. There is another, larger, regulator on the tube going to the carb, but this is for running mixture (you set this one by running the engine at about 2500 RPM, and then turning it in until it runs a bit rough, and then turning it back out just a bit).

David is right about running it regularly on petrol. The problem with starting on petrol and switching to gas though is that you have to wait for the float bowl to empty before you switch, so it is not a very smooth process. On newer rigs with fuel injection, they actually do set the system up to start on petrol and switch.

Does the gas filling point on your truck from Australia work with the US filling stations? There is a fellow here who puts a fitting on the gas setups to allow you to fill your BBQ tank from the car- pretty clever, given a full BBQ tank in Australia costs $20...

How does your gas work at altitude? When we move back to the US, I will bring my LX, and I can't decide if I want to put a 12HT in before I ship her, or keep the 2F and petrol/gas. I put a Vortec in my HJ47, and I love it, so that may be what I do with the LX too. Santa Fe is pretty high, though, and I'm not sure if the system will work at 8,000'. One thing that is attractive is the idea of filling it from the household propane tank for $1 per gallon or so.

Cheers,

Josh
 
One thing that is attractive is the idea of filling it from the household propane tank for $1 per gallon or so.


I think home lpg is a bit more than that. I got lpg the other day for my grill and it was 3.31/gal.
 
G'day MoGas,

Jesus-$3.31, I've lived in Australia too long- last time I filled my home gas in Santa Fe, it was $.85/gallon- so I just thought it was a bit more now. I guess I finally found SOMETHING that is cheaper in Australia than back home. Petrol is around $6 per gallon here, and diesel is about$7, but gas is only around $2.50- thus why I am glad I have an FJ40 LX instead of a BJ42 LX...

Cheers,

Josh
 
The 3.31 was at a filling station. I'm sure that LPG is less for bulk delivery to a big home tank, but, .85/gal is long gone.
 
Thanks Josh, that will really help!

I paid $3.13/gal. for LPG here about a week ago...

The OZ system was compatible with the US filling nozzle, and had an auto cutoff when full.

My system does have a "prime" switch, but it doesn't seem to be hooked up...I gotta do some checking. I've been running off of petrol for the last few days, and it runs flawlessly...I've had no problems running around town at 7000 feet on either LPG or petrol.

-H-

...and BTW...I'd love to see more pics of your rig...the high roof is great!
 
G'day Hltopper,

I'm glad to hear that the filling nozzle is the same- i was wondring about that. Have you looked at what it would cost to fill a home tank, and then transfer it to your rig? You have to pay road taxes on gas from stations, but home gas should not have the road taxes. I don't know if it will make much difference, but ya never know.

Check to see if your prime switch is hooked up. Does your regulator go to vacuume to know how much gas to deliver, or is it separated from the vacuume entirely? If it is not hooked up to vacuume at all, then you have a newer system, and you probably don't have the prime switch hooked up anymore.

Look at the little box which is probably near the regulator. There will be a series of wires of various colours going to it. There will be a black wire which grounds it, and a yellow wire that goes to coil - wire and a green wire which goes to Ign On. On the box, there will be a little LED light which comes on when it is active. Have your wife turn the ignition on and off and see if this makes a click.

It is very likely that this regulator has been replaced. Every 10 years, Big Brother requires a check of the whole system for it to be re-certified. At this time, most gas places seem to 'require' that the regulator be replaced. Registration is so incredibly expensive in Australia that another $250 for a regulator does not even phase Australians.

Do you find that you get pinging with petrol? I don't go back and forth too much, as I have the timiming pretty well advanced to run the gas (105 octane i'm told). I put a GM Hei distributor on mine (as you now know, Aussie 2Fs never had electronic ignition), and it made a helluva difference.

I also put a 2.5" exhaust on mine, which took alot of convincing at the exhaust place. In the US we have done this for years, but here I was told that 'The 2F won't run with a 2.5" exhaust mate- too little back pressure.' I told the bloke to do it anyway, and I would take the risk that it may not run. He was shocked when he was done and the thing ran better(c:

I can't seem to get the system to download photos of my truck, but I could email some to you. If you give me your email address in my personal messages place, i will send you some. I really miss my troopie- I can't wait to come home over Chistmas to play with her a bit.

Do you have power steering in your rig? Fairly easy install to put HJ60 power steering in, and it is a FAR superior system. You can run all of the pumps and pulleys from a US 2F, but obviously you have to get a RHD steering box and drag link (although you can use the drag link from a LHD 60). Marv has loads of them.

I LOVE my troop carrier, they are the greatest Cruisers ever made IMHO(c: I'm SO glad to see that there are so many in the US now. When I imported Patches, I only knew of 8 troopies in the US. I really wish I could make the 45 series meet in CA. Your truck is looking really nice, and it looks like it is super clean. I love watching your progress on it- I'm kind of living vicariously...

Cheers,

Josh
 
When I got it, I had some difficulties on cold starts with petrol, so the stock ignition has been advanced to about 11 BTDC...no problems with pinging, and I didn't have any issues running down to sea level in Mexico on petrol. I haven't really done much altitude change on LPG.

It's running a 2 piece header with 2.5" exhaust. Also no issues with this setup. I have a DUI HEI distributor sitting in the garage, but would likely have to modify the battery trays to make it fit...Does it really run that much better? I'm kindof pleased with the stock system, so haven't been too hot to change it out.

Thanks for the prime/lpg tips...I'll likely have some time tonight to tinker a bit.

No power steering...yet. Unless I'm having to crank the wheel at low speeds, I don't really mind, but it's on the mod list. good to know I can use the FJ60 LHD drag link.

Here in Flagstaff, bulk LPG is within .15 cents of the auto stuff...around $3.00 US per gallon....

You've got PM...can't wait to see some more pics of your rig. I'd gladly host 'em here for you. :popcorn:

-H-
 
G'day Hltopper,

My fuel economy went from 9.5ish MPG on gas to nearly 12 MPG (both city) with the HEI, which I was very happy about. On petrol I was 12.4 with the old dissy, but I have not checked it with the HEI. Petrol is nearly $6 per gallon, so I try to steer clear of it. I do use about 20%ish more gas than petrol, but it is less-than half the price here, so it is still worth it. I also like the smoothness of the gas, and the smell is kind of soothing (although not as nice as that sweet direct-injected diesel smell from my 2002 Hilux).

As for power, it is really hard to give an estimate- but it was significant. You may not get as much oomph as I did, as my vacuume advance did not work on the old dissy. This was why I decided to go with the HEI (that, and the fact that I was sick of points). Labour here is obscene, and rebuilding my factory dissy ranged from au$250-$600. I got my GM HEI from the States for us$150.

On a separate topic: did you find that all of the gear oil in your rig was old and nasty? I have been amazed at how few Australians seem to ever change their gear oil. It is very expensive here, but I would think it is still cheaper than new equipment would be.

Engine oil here is expensive as well, and I have not met anyone who changes it more often than every 10,000 kms (6200 miles). Luckily with gas there is not as much reason to change it as frequently because you do not get the sulpheric and carbonic acids.

Cheers,

Josh
 
Thats interesting to hear about the oil. My HJ47 came from Australia and when I went to change the oil, nothing came out...yikes! Then it started like cold syrup. I poured diesel through it to get it loosened up, then some sludge remover. Im three oil changes into it now and still getting gunk out.

On a different note...will I need a lift to run BFG 33's on my troopy?

Thanks.
 
G'day Creature,

That does not suprise me, I have purchased a good number of Cruisers here- and my Hilux-, and not one of them had ever had the gear oil changed. It is just considered part of the 'maintenence' in Australia to replace the third member (or 'Diff Centre' in Aussie-speak) every 150,000kms or so. I can't imagine why that is, but there ya have it. I have met and gone wheeling with a number of Cruiser and Hilux people here, and they all say that you never, ever need to change the gear oil- you can allways tell and Aussie, but you can't tell 'em much.

When I bought my HJ47 in 1996, it had all original oil in it, and I did what you did; flushing probably 4 or 5 times. About 18 months later, the rear third member imploded. That was when I decided to put 3:73 gears in front and rear, and I love them. I have also put a brand new H55F in, re-built a 1989 FJ60 transfer case (to get the 32mm idler shaft), put a new Vortec 350 in, and replaced all of the wheel bearings-other than that, all the running gear was fine(c:

As for 33" tyres- I have 33x10.50x15 BFG A/Ts with OME 2.5" lift, and it works beautifully. I would say that you would be able to fit those without problem without a lift, as long as the springs are not too sagged. Your rear wheel arch is larger on the troopie than on a 40, so there is more room, and the front ought to tuck up enough to keep from hitting the fender ('guard' in Aussie-speak). I am not too sure if a 33X12.50 would fit without a lift, though- anyone?

One other thing you may have noticed about your troopie: tyres. Tyres are outrageously expensive here (1 brand new BFG A/T 33X10.50x15 is $349- NOT mounted or balanced!), so many people will buy used/retreads. This means that many trucks have totally different tyres in front than in the rear (or even on each corner- right David?). Luckily, most of the wheeling here is done on the beach, so it doesn't really hurt the transfer case to have the different treads.

Lastly- change your coolant when you get the truck there from Australia. Many Aussie coolants are just that- coolant. They do not always have anti-freeze, as they don't need it (several I've seen have only water, and no coolant at all). A mate of mine got his new troopie from Australia, and drove it for 2 or 3 months. He loved it!! Then, one cold Colorado morning, he went to start it, and it made the most horrendous noise, but then smoothed out. A little bit later, it was spraying coolant all over the place, and the head on his 2H was cracked- frozen solid. Bugger.

Sorry to go on so long, didn't mean to.

Cheers,

Josh
 
I must have gotten a well cared for machine...oil changes and other fluids were up to date when I got it, and looked really good (especially the diffs and t case) when I changed it out.

The radiator needed a good flush, as I had quite a bit of OZ dirt in the system...

Hmm...the HEI is very tempting...may look at it further...

As for 33s...mine (295s) still rub the front under full compression with the OME system...

-H-
 
Thanks for the info. The BFG's are the skinner ones, I took them off of my 40 last night to put on the troopy. Troopy had some desert duelers on it with white rims. They actually look pretty good on the 40. I wanted stock rims on the troop. Havent had time to mount them on yet and figure as long as it is up on jacks I might as well take care of a few other things...like changing gear oil : )

Had to laugh about the coolant...mine was basically dry. My system is in need of some tlc that is for sure.

Cheers,

Creature
 
Wow...time will fly by. I must be working too much.

Did get out for a couple of days of camping!

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Recent changes to the Troopy:

Upgraded the batteries to two Sears Diehard Platinums...work great!

Got the kiddo's carseat installed; she loves riding in dad's Cruiser!

I have some spray cans of custom color matched paint that will take care of the primered sections.... :grinpimp:

....and today, I finally made the decision to help with some of the heat and security caused by the copius amounts of clear glass...

TINT!

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Front and center windows are 32% 3M film, with the rear windows 14% 3M film....

So far, I like it. It looks darker than it is. Much cooler in the cab, and it provides a bit more security from prying eyes!

-H-
 
Needs more chrome...........
 
The tint looks beautiful!! I tinted mine, and was amazed at the difference in temperatures. I don't think that the air con could cool that cab without the tint.

Josh
 
Your lack of bling brings the suck..............
 
Much to the chagrin of MoGas...no chrome has been added to the Troopy...

Other than lubing up the hood release (yes, this year model has an interior hood catch...so the hood locks when shut!), I decided to give the cans of matching paint a try.

So, the windows were masked off and I used the lower window line as a marking point, as well as the body/top line, and went to it!

It turned out so well that I think I'm just gonna order another 10 cans of matching enamel and rattle can the whole truck! I haven't done any blending, and it's difficult to see where the new paint is, other than a bit more shine!

The rear advertising has been left for old times sake, and given a fresh spray of clearcoat.

One color!

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Next up....2m/70cm radio install & 20 gallon water tank!

:grinpimp:


-H-
 
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