1977 Coleman Concord Pop-Up Build (1 Viewer)

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Rad. I am loving all the excellent advice and discussion here- thanks folks! :)



titanpat57- Right on. Exactly what most folks have been telling me. I appreciate your advice and plan to definitely buy a 3500 lb. axle. I'll also forget about using trailer springs. I hope to find some soft/long used springs locally.


ntsqd- Smaller bearings, smaller/weaker axle, etc. all sound like weakpoints to me. While I do venture off the beaten path I limit my forays to mild/moderate wheeling and rockcrawling. Not too extreme, but I do plan to drag this pop up through some rough stuff occasionally and I don't want to worry about damage/failure. So again, I think it will be wise to go with a 3500 lb. axle.

Originally I wanted to avoid the hassle, cost, complexity of adding brakes to this trailer. It sounds like I should reconsider and I now plan to add brakes to the axle. It makes sense to have 'em, especially on steep technical descents,etc. Seems like electric brakes may be the way to go. I understand they are fairly simple to deal with. I'm still researching my options...

Adventure Copan- Again, thanks for posting up your thoughts. It really helps me to decide when everyone is basically telling me the same thing. I'd be stoopid to ignore all the great advice. :)

Koffer- Thanks for the head's up about the larger sheets of aluminum at big rig repair shops. I've heard that before, but I haven't found a local source yet. Need to get on this ASAP also!



My decision- I'll be purchasing a 3500 lb. axle, I'll use my old Toyota rims with probably 29"-31" tall x 9.5" wide tires, 6 lug/5.5 hubs, electric brakes, pair of shocks, a pair of used, long and soft, leaf springs...

I've found what I want online, but I hope to find a local dealer for this purchase. I'll let ya'all know what I end up doing! :)
 
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Did some more on the disassembling of my trailer this weekend!

First off, just want to say I don't want to take over your tread! Just want to help inspire you to keep working even if small bits! It's better to do some little things here and there then do nothing at all!

I got some free time on sunday the 1st so I went to town!!! here are a few pics!

Also want you to check this build tread for some inspiration!

Homemade Travel Trailer Project - Sunline Coach Owner's Club

This guy is flipping good! It's not exactly what we are going for but it shows that with a bit of thinking, hard work and willing to face the project you can do anything!

Of course you still need to add time and $$$ ! But that's just a detail!

I gotta take a break from all the projects for about a week now, this weekend is our 10th anniversary so the focus has to go to the other half of course!

Best regards!
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robinhood4x4- Thanks and I'll be updating my popupportal thread as well... I'll probably end up farming out the frame design/build to someone with skills. I'll certainly take progress pics and share with everyone. :)


Get outside- No worries. Feel free to start your own thread also, but I'm OK with you posting pics of your progress here. Hopefully more folks will see it and benefit from the information.


That build thread link is really cool. Some great ideas and great detail. Cool project, I dig it.


You're rolling along with the demo. Right on. Keep it up, its helpful to have pics of what I have to look forward too. :)
 
I love the smell of new canvas...wait no the smell of a steak grilling is what I was thinking about. Sry :D
 
AKcruiserfreak- I'm really excited about the new canvas. At first, I had hoped to not have to buy new canvas, but the more I inspected the original canvas the more obvious it became that I'd prefer new canvas. The old canvas was not only brittle, torn, faded, etc. but it also was missing some shock cord to stretch it over the bunk ends and the welting used to keep it attached to the roof. It had also been 'repaired' by a professional locally and he did a piss-poor job. It would have required a lot of patience/work. Someone with more time and better skills than me could probably make it work for them. I knew that new canvas would make a huge difference in this build up...

What year is your Coleman SeaPine?! Remember, Bear Creek has a sale on all in-stock Coleman Canvas through February, I believe. Not affiliated with them in any way. :)



Adventure Copan- HA! LOL! Mmmm, meat is good. :)













Oh, and I ordered a Max Coupler yesterday! :)
 
Lucy_FJ55 said:
Oh, and I ordered a Max Coupler yesterday! :)

I love the Max Coupler...still have to order mine.
Did you order the new squared style or the old one?
 
Over New Year's a I saw one of the new ones that had partially come apart when the driver caught it. No idea what the issue is, whether it is unique to that particular coupler or is a larger problem.
 
ntsqd said:
Over New Year's a I saw one of the new ones that had partially come apart when the driver caught it. No idea what the issue is, whether it is unique to that particular coupler or is a larger problem.

Hmmmm...that's not good. First I've heard of that.
 
I'll guess that it's the first one to have trouble. By now Kilby should have it and I'll bet they're working out what happened and if a fix is needed or if it was a fluke.
 
ntsqd said:
I'll guess that it's the first one to have trouble. By now Kilby should have it and I'll bet they're working out what happened and if a fix is needed or if it was a fluke.

Likely and that's what safety chains are for. :D
 
Adventure Copan- Yep, I bought the squared version. I spoke with Mario? at Adventure Trailers for awhile and he spent the time to answer all of my questions and explained the product.




ntsqd- Haven't heard about that failure yet. Interesting. Which does remind me... I need to get some safety chains! :)
 
Hi, hope things are going good over there! Yesterday I removed the roof from my pop up and as I was doing it I kept thinking of yours with the hale damage!

It's probably gonna have the same as mine so I thought you would like the info!

The outer layer is a thin sheet of aluminum with a seam in the center as you already know. Then it comes a inch thick and very dense sheet of styrofoam glued to the aluminum. Underneath it all is the wood paneling you see inside of the trailer!

Just something to think about as parts are gathered for the rebuild!
Have fun
 
Over New Year's a I saw one of the new ones that had partially come apart when the driver caught it. No idea what the issue is, whether it is unique to that particular coupler or is a larger problem.


I recently received an email from the fine folks at AT letting me know that they were postponing shipping me my order because they needed to conduct further testing on the new Max Coupler design. Sounds like they're addressing the issue you brought up and I'm happy to wait for the improved coupler. :)



Hi, hope things are going good over there! Yesterday I removed the roof from my pop up and as I was doing it I kept thinking of yours with the hale damage!


Right on! I have been avoiding the roof due to space constraints and I'm hoping to find a one-peice replacement. I'd like to remove the seam from the roof altogether for better sealing/longevity. Are you completely rebuilding the roof or reusing some parts?

Where you at in your build now?! :)
 

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