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Old 09-16-06, 11:08 AM   #1
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New life for an old pig...

Some of you may remember the saga behind my DD Pig which started almost a year ago, but for the rest of you I have attached an old link to explain a few things...

http://forum.ih8mud.com/showthread.p...=seized+engine

I basically scored a nicely 'cosmetically restorified' Pig a couple years back and seized my engine last winter. Since then, I have been slowly disassembling my cruiser to accept a donor engine and have had time to fantasize about other mods while the rig is stuck in the garage. I plan on swapping the engines and doing most of the work mself (with a little help from my friends, of course). I now hope to upgrade to power steering, upgrade the brakes, new suspension, carb rebuild and maybe some headers. Wish me luck! Anway I thought if I shared my experiences I would be able to tap into the infinite wisdom and knowledge provided by the knights here on Mud.

Here are a couple porgress pics of pulling the donor engine from a rolled '81 FJ40. Plan is to pull the entire 2F engine, 4 spd tranny, and transfer case as one unit and then replace into my cruiser.
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Old 09-16-06, 11:12 AM   #2
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Here are a couple more pics...the entire behemouth out of the donor rig and on the ground, and then transporting the engine back to my garage.
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Old 09-16-06, 11:25 AM   #3
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A couple pics of my cruiser sitting in the garage awaiting/during surgery. I have removed the skidplates, driveshafts, gas lines, battery/tray, vacuum lines and some other stuff. Plan is to remove the radiator and coolant this weekend and everthing else in order to be prepared for the removal. I plan on yanking the old engine while attached to the transmission and transfer case again. I have a a couple stubborn bolts to deal with also. Not many questions for the masses yet but I anticipate some head-scratching soon.
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Old 09-16-06, 01:56 PM   #4
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Cool - I cannot wait to see more!


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Old 09-16-06, 09:39 PM   #5
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That's one nice looking pig. I hope the heart transplant goes well.


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Old 09-17-06, 08:13 AM   #6
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Post up and hopefully we can help if you need it. I have done one engine swap in my 55 and about 3 on another guys 40.


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Old 10-05-06, 08:51 PM   #7
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Progress has been slow... but I had a chance to squeeze in some cruisin' a couple weekends ago. Headed up to the hills to catch the first snow of the season.
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Old 10-05-06, 09:09 PM   #8
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And last weekend I was able to beat a couple stubborn bolts, drained the coolant, removed the radiator and some smog stuff. I have decided to de-smog and my donor engine came that way so my job should be a little easier. No pics, not much to see.


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Old 10-08-06, 04:34 PM   #9
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good to see the worker pig is having fun while the queen is down.


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Old 11-11-06, 11:28 AM   #10
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A couple weeks ago I unburied the stock rims for this cruiser from the dark corner of the garage and had the tires removed. Plan on mediablasting these rims, spraying some new gray paint on 'em, and then getting new tires. I would like to run the stock steelies and caps again.
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Old 11-11-06, 11:41 AM   #11
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More progress...

FINALLY yanked the old, tired engine out of the rig last night. What a great feeling. Now I can get started on prepping and installing the donor. Shouldn't be too bad. I have an email out to Jim C. for some advice and I may get my carb rebuilt by him. Still trying to figure out which power steering set-up to go with and I have a few other details to figure out. Last pic is of both engines side by side and waiting for me to swap parts. I think I will clean the engine bay and drivetrain a bit before installing.
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Old 11-11-06, 11:49 AM   #12
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And a 'happy' pic.
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Old 11-13-06, 10:00 PM   #13
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Very Cool Carlos!!!!

Keep up the good work

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Old 11-13-06, 11:11 PM   #14
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Dave, you're way to modest.

Thanks for all your help yanking the engine out last week. Oh. did I forget to mention I have had some help with all this...


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Old 11-14-06, 05:43 PM   #15
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What tires you planning to run on the steelies?

I have a set sitting here waiting to go under my 60 : ) been weighing the options of type and height/width...


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Old 11-15-06, 11:09 AM   #16
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Quote:
Originally Posted by Wayneraintree View Post
What tires you planning to run on the steelies?

I have a set sitting here waiting to go under my 60 : ) been weighing the options of type and height/width...
That's a great question. I have been bouncing back and forth on this one for a while now. It depends on how much lift I end up going with. I will probably settle on about 3" and plan on running 33x9.5's on up to maybe a 34x 10.5...

I like the idea of a 10.5 wide tire for this rig along with a mild spring lift. Still saving cash and trying to decide. What are your plans for tires?


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Old 11-15-06, 11:28 AM   #17
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I had a set of 33 x 9.50's bfg AT that I thought were too skinny on the wagon. 10.5 seems like it would be the right choice... my gearing requires 33 to 35's to I was thinking 35 x 10.50 bfg at... 33 X 10.50 are 129$ per (tirerack) and they don't have 35 x 10.5 showing... so I can't seem to find a 10.5 wide 35. I guess to keep the steelies, 10.5 is max width. I do see Super Swamper Radial SSR
in 35 x 10.50 but are 220$ per and are not the type tire for my mostly on road driving of the 60. So I am not sure.


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Old 11-15-06, 12:18 PM   #18
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who makes a 34x 10.50 tire. TRXUS come in 34x 12.50 and they look awesome


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Old 11-15-06, 04:09 PM   #19
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who makes a 34x 10.50 tire. TRXUS come in 34x 12.50 and they look awesome
Super Swamper LTB come in 34 X 10.5 at 134.99$ per... though they are bias ply and heavily lugged for max offroad...


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Old 11-15-06, 06:45 PM   #20
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I like that Super Swamper LTB but it seems unpractical for this rig. I have not been able to find any other 34" x 10.5" tires, unfortunately. If anyone knows of any 34" or 35" x 10.5" tires, post up please. I will probably squeeze some 33's under there.


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Old 11-15-06, 08:03 PM   #21
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a search brought up two options: Superswamper Q78 which is close to a 35 x 11.50 and Kelly Springfield MSR which run 33 x 9.5. Both have been used on stock rims as reported by fellow mudders. I could not find the cost on the Kelly tires but people reported they wear well. The Q78 are reported to wear well and be "quiet" for swampers. I imagine they are compared to the 38 x 14.5 SX on my 55 : ) Looks like high mileage use, BFG AT's 33 X 9.5 are the best choice...I though they were 'squirrely'...


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Old 11-17-06, 05:28 PM   #22
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Good progress Carlos.


What did you decide on the desmog? JimC just finished and dropped my carb/dizzy in the mail. So I'm fully committed. I'm going to wait on the P/S (only running the 33x9.5 Swamper radials) and the old skool York bracket needs a lilttle work but, there is a ton of room in the engine bay now.

I have an extra fj60 dizzy/coil and igniter if you want to desmog and recurve @ the same time.

Later.
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Old 11-23-06, 06:32 AM   #23
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Quote:
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And a 'happy' pic.
Very cool pic!

I know some have taken the stocker wheels and widened them to put 12.50's on them...


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Old 11-23-06, 02:23 PM   #24
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I know some have taken the stocker wheels and widened them to put 12.50's on them...[/quote]

Yep, been contemplating that as well...


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Old 12-01-06, 11:19 PM   #25
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Come on Carlos....Get you crap sent out to Jim C. and lets get rolling on installing the new engine. Can't wait forever


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Old 12-02-06, 07:29 AM   #26
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Quote:
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Very cool pic!

I know some have taken the stocker wheels and widened them to put 12.50's on them...
widening is expensive. cheaper to have cruiser inners welded into wider aftermarket chevy outers.


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