I very interested in why your rear diff is on its way out "again".
Hopefully I'll have time to pull the cover tonight and find out myself. Your curious about the carnage?
On saturday last weekend I took it and my girls for a drive south of the city, on a backroad it quite suddenly had a bad vibe, a bit of a shimmy and some noise at about 60km/hr on a gravel road.
I checked fluids at the edge of some farmland, and then decided to pull the rear driveshaft. The u-joints were fine, and with the diff not under load it was better but the signs were still there, after about 60 km/hr they kind of dissapeared, but would show up at about 20km/hr and increase then dissapear after 60.
I've managed to spit out a few teeth off rings and pinions to do with large tires and improved torque on two other thirds.
Edit: I have enough diffs and parts around my garage that I should be able to repair things to continue on for the time being, I have a hunting trip planned early October, and not enough budget or time to build a 14 bolt to work with what I have between now and then.
After purchasing a couple diffs and having them shipped the costs have added up, but yet I still only have an open diff SF axle that isn't as strong or reliable as I need, i don't want to spend more money on something that has been unreliable.
I was hesitant to go the a 14 earlier, I believe the benefits for ride quality, of lower unsprung weight would be substantial for the long pot-holed roads we take in and out of ghost Valley west of Calgary, mostly bringing in ice climbers or summer camping or climbing, but I guess the trade off is reliability.
A really nice offer from one of the club members was to offer up an old SF axle for me to use the brackets. I will have to figure out a pinion flange and figure out what I want to upgrade the front axle to, it makes more sense to run 8 bolt wheels front and rear.