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There's a lot more to than a one size fits all thermostat temperature rating! A 195° thermostat will allow for higher oil temperatures, which can be of some benefit in high humidity areas, to get rid of moisture inside of an engine. What Toyota engineers were doing is specifying the best thermostat temperature for the masses. The vast majority of Toyota vehicles are stock, and used to commute to and from work, short distances. Most people also don't allow their vehicles to properly warm up properly. A modified vehicle, used in extreme conditions, in low range (lower low range than stock), traveling long distances at very low speeds, with 35" tires and mechanical lockers is NOT the conditions for which Toyota engineers were specifying a thermostat for. The conditions in which MANY folks that frequent this forum operate their Cruisers in, tax the cooling system much more than they were designed to be. There are a LOT of factors, that with some thought, can help lengthen the life of your engine. The people that jump on the "don't second guess the Toyota engineers" bandwagon drive me nuts. Sorry, but they do. There are too many factors to simply say that there is a one size fits all solution. Toyota engineers also specified the stock tire size! I hope that the Toyota engineer thermostat rating nazi's are also strictly adhering to stock recommended tire sizes!It's not really about "what makes sense", rather what actually happens in real life.
Since most people are not ignition and combustion experts with Ph.D.'s, we are not qualified to assume we know more about what's best for the engine than the engineers & scientists at Toyota (or GM or Ford etc).
When it comes to engine temperature specifically, intuition is not a good guide. Cooler than "ideal" isn't better.
Toyota makes (and made) gasoline engines for land cruisers and other vehicles that are destined for other countries that are not required to pass smog tests. Those vehicles have no smog equipment and the engine is tuned for maximum efficiency and durability.
The carbureted 3F used in the land cruiser that replaced the 2F, which was destined for other countries which had no smog equipment installed, - ran a 190° thermostat.
A 190° thermostat isn't a smog tweak workaround, it's the ideal temperature for the engine to run its best.
Thermostats a long time ago in the 70's & earlier were 180°, 175° jobs, but engines, lubricants, fuel and combustion knowledge has advanced since then.
Everything is GREAT now! I really appreciate the help! I'm still going to go pick up some Toyota parts! I've read about gaskets being different thicknesses, etc. Heck, I may even pick up a Toyota thermostat, even if just for the winter!!Let us know if everything is back to par once the gaskets are in correct. That one gasket off could easily prevent the truck from ever warming up.
I replaced my t-stat top seal this summer. The original seal got pinched during install and coolant was bypassing it causing lower temps at the gauge. After replacement my gauge read normal. But I noticed on a few long trips that when I got off the highway and was idling at a light the temps starting creeping closer to the red. Like 3/4 up the gauge. Also puking a little coolant from the overflow when parked. I may have an old semi clogged radiator not sure what's causing it. Anyway ...recently my temp gauge is reading about 1/4 not the 1/3 to 1/2 that it usually is. So I'm thinking that steam from over heating has caused the seal to be pushed out of position again. And wondered if that was why your's was out of position. If steam or overheat can cause the upper seal to dislodge. I've got another seal on order but repairing the seal won't fix the overheating problem.Where did the assertion of over heating come from? There has been no signs of overheating.