This topic is most interesting...did some more reading on it...blew my mind!!
The ARB official dimensions:
- Manufactured from mandrel bent 60.3mm x 2.6mm.
That translates to 2.37 inches x 0.10 inches tubing.
According to this article:
Steel Tubing - Myth Of The Tube
”Strength is derived from two dimensions for a tube of a given material:
outer diameter and wall thickness. Thicker wall translates to greater resistance to denting or other impact damage. When it comes to bending, the strength comes from the distance of the O.D. from the center axis. A larger diameter tube with even very thin wall can be more rigid than a tiny O.D. with very thick wall.”
The actual weight of a steel tube does NOT always translate to strength. Nor is the thickness or diameter if taken in isolation. It is a combination of diameter and thickness that lends to the relative strength of a tube...given same materials, manufacturing etc..
So, a larger diameter tube with thinner walls MAY be stronger than a smaller diameter tube with thicker (& heavier) wall. Thicker wall helps with dent resistance. While bigger diameter helps with bending resistance.
So that may explain how ARB gets away with a lighter weight slider...but using a larger diameter tube but thinner wall...thus saving in weight...while still providing good tube rigidity.
Anyways, i bought the ARB for it’s relative light weight and R&D reputation. I don’t plan on any major rock bashing...just sight seeing.
So yeah, that article proves my point. See there are three things to think about with sliders.
1) limit deflection
2) reduce the chance of bending
3) reduce denting
larger wall tubing can absolutely reduce bending. No doubt about that. But then we go back to denting. As that article says, wall thickness is wheee that is at. So when you hit a small rock with .09 or .10 as that translates to, you get a nice big mashed in dent.
ARB is wall thickness is between 3/32” and 7/64” thick. BB along with everyone else uses .120 (of HREW or DOM, we only use DOM) which is 1/8” thick. BB also used .188 DOM which is 3/16” thick.
So for dent resistance and not having really beat up looking sliders after some wheeling, ARB is going to suffer.
Then there is the bending. Yes, larger diameter helps, but it’s only half the equation. Look at how many legs you have that hold the outer part of your ARB Rails to the frame plates. Most companies have 3-4, BB had 6.
Now, here is where I kinda wanted to stay away from, but I guess it’s inevitable... look at the ARB setup to where it mounts to the frame.
ARB rails go up only half way. HALF WAY! The strength of a frame rail is at the corners and that’s it. So when you hit the bottom of a slider, and it puts force into the frame rail, the ARB is putting that force into the center of the frame rail, where it is not very strong. The strength of the right angle at the top of the frame rail is where you need to put you impact load.
The industry saw this in the FJ Cruiser where companies were trying to cheap out and started bending in frame rails on the center section.
So why ARB thought that was a good idea baffles me. But it’s like their rear bars, super weak and fine for sandy tracks of Australia, but not ready for US trails with our rocks.
So one of those failed ARB rails that came in gave the frame rail a tiny push in in the center. Not enough to warrant a fix, but frustrating all the same. And for what? To save 45-50 pounds?
Then when I have seen tow other companies sliders come in here, both that broke the plastic rocks panel cover because they deflected too much. It just frustrates the crap out of me. One of those sliders hasn't even gone off road. That was just driving down the road. That's how close they mounted the slider to the body.
I guess what I'm trying to say is that if you don't really do anything but run around Glamis sand dunes or drive around in death valley where you won't ever hit the ARB rails, then sure. But again, we have 6,000 pound trucks. They are heavy, and they need heavy things to handle it for the long haul. Especially when we are talking about spending over a grand on any option out there.