So...Sheldon gave me a hand putting in the thermocouple today, and it went fairly smoothly. I took out my airbox, the turbo heat shield, and set aside the wastegate, and this gave me enough room to get my drill and bit in there to drill out the hole and not have to remove my turbo or exhaust manifold (pain in the ass).
I installed the thermocouple pre-turbo, at the elbow where the turbo and exhaust manifold meet. The thermocouple is about 2 cm above the flange connection, on the turbo side. It is angled towards the front of the assembly, and when everything was fully assembled, it was out of the way of the wastegate rod and heat shield, so no further mods were needed.
Holy smokes my EGT's were a lot higher than I was expecting! In town driving at around 50-65 km/h at a steady speed on flat ground, I was getting around 500-650 F. On the freeway on flat terrain and going steadily at around 110-1150 km/h my EGT's were between 850-950 F. On the freeway, accellerating from 100 km/h to 115 km/h on a hill, my EGT's topped out at 1250! And this was a SHORT hill! I can just imagine what my EGT's were doing during the times I was climbing the Snow Shed on the Coquihalla, and more recently the summit of the connector between Merrit and Kelowna! In town accellerating and hill climbing, my EGT's remaind between 850-1000 F.
The EGT's also dropped fairly quickly after the load was removed from the engine. At idle in operating temps, my EGT's were around 300-350 F.
Overall a very useful tool to have to keep an eye on how hard your engine is working...as mine doesn't even spew out that much smoke even while under load. I THINK my fuel setting is stock, but I have shimmed out my turbo wastegate to have a maximum boost of around 9 psi before dumping in order to provide more air to the mix (when I received my truck from Japan, it was only putting out a pathetic 5.5 psi max

).
