Supercharger install

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80 series pumps have worked really well on 2 V8 conversions I have done. Pressure was fine, delivery was fine. I am not saying that more would have been better, but at 320 hp they dyno tuned and road tested great. GM regulator took pressure down to 38psi at low load but rose to over 40 at high. You guys are are all ahead of the game, just doing things a little different. Nothing wrong with that. Ken, its got to be close to your bed time:)
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I don't think this applies here. We're talking about pushing a greater amount of fuel through injectors that were sized for no boost. That is completely different because the rate of flow decreases with each additional PSI increase to a point where no amount of increase in PSI will have any added effect.
 
I don't think this applies here. We're talking about pushing a greater amount of fuel through injectors that were sized for no boost. That is completely different because the rate of flow decreases with each additional PSI increase to a point where no amount of increase in PSI will have any added effect.
No. Fuel demand is fuel demand. It's pressure at the injector and duty cycle.

Don't make this more complicated. Again, if you go to the RC eng website you can calculate that at 320 HP on the 6 banger you are at 80% DC.

Add two cylinders and 2 injectors.

Math

ST
 
...with two extra injectors correct?

Can people agree that with the s/c'er bolted on and everything else, specifically the fuel delivery system, completely stock the truck will behave like it has leaned out under full boost/WOT (ie, ping/knock and have the ecu retard the timing)? I've experienced this on the 3.4-liter V6 s/c'er system prior to UnderDog Racing's efforts and TRD's post hoc addition of the 7th injector and on the 1FZ-FE's s/c'er. Since there is no evidence the stock injectors are incapable of flowing enough fuel at the upper end of their duty cycle to support that fuel demand under ~6 psi of boost there is a problem somewhere else in the fuel delivery system, no? That pretty much leaves the fpr or the pump. I know that another strategy is to just swap in larger injectors and get a whole different ecu to control them like a HalTech or whatever but in keeping it relatively simple and affordable the changing out of the pump and adding the piggyback fpr seem to allow you to control the high end lean, at least in my experience. Obviously adding extra injectors for Aquamist water/meth or fuel circumvent this but for the s/c'er crowd there aren't many that have done extra injectors...

We can agree that the forced inducted truck at 43.5psi and 80% duty cycle is running towards lean at 300HP. That's in the RC eng calcs. I think where the problem comes on the SC is the changeover from vacuum to boost. Depending on the design of the FPR, whacky things can happen to the fuel pressure. Once settled 3psi+ IME, the system catches back up to itself a bit, but still a ways above .86lambda.

You don't need extra injectors! You don't need standalone, you need to get Probst book on Bosch Fuel Injection, and understand how fuel systems work. I've more than doubled the HP of forced inducted cars in my shop, and haven't changed the fuel pump or the design of the fuel system. It's EFI, it has a lot of room for accomodating more fuel.

Regarding the 80, the nice thing is that Mr. T gave us some really big fuel injectors from the factory, so the hardware addition is much less expensive.

ST
 
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So you don't know for sure. One thing I realised a while back is that your a text book engineering kind of guy. I've unfortunately have had to work with professionals like you and can tell you that while a book or web site might give you some insight into the real world it doesn't tell the whole story.

BS Rick. I rent Gingermann Raceway in MI a couple times a year for testing. I test all sorts of systems (intake, exhaust, turbos, fueling, water cooling, suspension, awd, lockers) at Steamboat every year. Ask anyone in the audi arena, you are way off base. I am one to understand theory and applications of systems, it helps when I look at SC issues on the 80. Now, based on my knowledge of fuel systems, I KNOW that if you put 2 supra fuel pumps on the 80 with a 1/2in system feed line, and put a stock FPR on the truck, you have done nothing for the fuel needs of the truck. The only way that can work is if the FPR can't do it's job anymore because system pressure is too high (read: Fuel return). I KNOW that if someone wants to claim differently, there is no supporting documentation.

I personally respect most of the people on this site.
I respect all of the people on the site. I also can get very intense on what goes into the archives has some educational information in it. Here, there is no opinion to debate.

Christo claims that he doesn't need the Supra pump to support a turbo with greater fuel needs.

Others with the SC have seen a need for more fuel and claim the Supra pump works well.

So for a minute lets give these guys some respect and credit to their observations and digest this info for a minute.

I understand what folks did. I also have a pretty good idea what is happening, because you can't change HOW a fuel pressure regulator works, you can make it not work, and get more fuel.

So if the stock fuel pump can't keep up with the SC why can it then on a turbo with a greater appetite.

My conclusion is that there is a PSI drop in the fuel rail which will lean out on a SC but the extra injectors on Christo's turbo can deliver the needed fuel because the total flow through 8 injectors at the lower PSI is more than what's required.

NO. You can't increase flow with lower pressure on the same size line, that defies the laws of physics. No one has shown that the stock fuel pump can't keep up with the SC, only that a Supra fuel pump appears to.


So the only way to get the needed flow out of the 6 injectors is to increase the flow from the pump to maintain the fuel rail PSI. Which was the intended purpose of the Supra pump.

You jumped a step. Where is the DATA that shows that the stock pump can't meet the needs of the motor. It's fuel into the motor to meet demand, put 10 injectors in if you want. The pump can either do it or not. Added pressure to the system pressure doesn't give more flow to the injectors! Added pressure at the injector rail does that. More pressure to the system pressure only increases system pressure and flow, specifically flow back to the tank.

Now your concern is that the return line is restrictive enough to not allow the extra flow of the Supra pump to be bleed off to the tank during idling or other periods of low fuel consumption. This would seem to me to be a valid point and should be investigated.

Investigated? No, what should be TESTED, is the 'theory' that the Supra pump is doing what folks think, specifically, the stock pump is not capbable of providing the fuel. Read post #6

T-ing into the return line just after the fuel reg. and reading the pressure at idle with the relay jumped to the high side would be the first step, right. Because if it passed this test then all possibilities would be covered.

Seems to me it's time to put down the pencil and paper and take some real world readings. I'd be more than happy to do this however I'm not in a place with my truck to help.

Take the fitting off the FPR and measure system pressure. If you have system pressure and you have line diameter, you can math out flow. Or take the line off, measure the fuel pump output at 12v @ 1minute. That's total system cc/min. Divide by 6, that's fuel available to 6 injectors. IME, I'd put a bet that the total is more than double max engine demand at 43.5psi rail pressure.

The procedure for cking fuel rail pressure is in the FSM.

Then again maybe a 10 year old fuel pump is just weak with age and the new Supra pump is no better than a new stock one.

That's possible, as is the wires to the fuel pump have higher resistance since they travel some 15feet in the 80. I see this all the time in my shop. Regardless of pump, I'd be testing voltage at the pump, and fuel pressure (system and rail).

There is no question in my mind that the Fuel pressure regulator is the target FIRST. I respect the fact that folks *want* to believe the Supra pump is better. There isn' any data that supports that yet. Selling folks on the idea that it's a must do, is where I got into this mess. I didn't understand why, and I still don't, because the math doesn't add up, and no one has put forth any real world data to support it.

What I do find, is Christo's post #6 consistent with my math, and a lot of real world EFI system experience.

ST
 
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I don't think this applies here. We're talking about pushing a greater amount of fuel through injectors that were sized for no boost. That is completely different because the rate of flow decreases with each additional PSI increase to a point where no amount of increase in PSI will have any added effect.

Not accepted theory. A 1:1 Rising Rate fuel pressure regulator on low boost, your total rail pressure is less than 70psi.

Call RC engineering and ask, or just read the FAQ's. Fuel injectors start giving problems regarding pressure v flow at ~100psi.

Remember Rick, a fuel injector doesn't know or care that it's attached to a boosted motor. It only has duty cycle and rail pressure as it's inputs.

ST
 
you missed my whole point. Did you even try to understand what I was getting at?

I understand what you were trying to say, it just doesn't apply to what w5 did, OR to the 80, or really to any fuel injection system running under 100psi. What W5 says is that at 320hp on the dyno he used a stock fuel pump and he used 50psi. What's "different"? Your point being that 'boost' is different? My response is that boost is not different. It's fuel supply and fuel demand related to pressures.

This is math and physics. It's not anything more. Call it applied math and applied physics if you want. That doesn't change the properties of how fuel injection must fall into the properties of it in life or on a spreadsheet.

I've done lots of guesses on projects for vehicle dynamics. Fuel isn't really one of them. It's math. Applied physics is the 10-15% window the lambda correction gives you to be wrong.

ST
 
In my opinion boost makes it difference because you are trying to get the same amount of fuel through less injectors.

So to do that you need to run the rail at a higher PSI. A pump's flow drops as the PSI increases.

So the 8 injectors running at a lower PSI has more fuel available to them.

Here is a chart that shows the flow dropping as the PSI increases.
flowtest-denso.jpg
 
Here is some data from Toyota

Here is some data to digest. I got this from cruiserdan. he would have posted it, but is busy throwing his K&N filter away.:doh:

This compares a supra setup to a cruiser setup using Toyota specs/

Supra 3 lit engine
Fuel Injectors
  • flow at 7.6 to 8.8 cubic inches per 15 sec.
  • or 124-144 cu cm per 15 sec
Fuel Regulator 33-40 psi under no vacuum

Cruiser 4.5 lit engine
Fuel Injectors
  • flow at 4.0 -5.0 cubic inches per 15 sec.
  • or 66-82 cu cm per 15 sec
Fuel Regulator 38-44 psi under no vacuum

Other:
  • Fuel lines are the same size between supra and cruiser
  • Supra pump is significantly bigger than cruiser pump.
  • Supra and cruiser pump have effectively the same pressure rating, Supra pump can provide more volume
  • Cruiser engine has 50% bigger displacement
  • Computer in 95 and up is faster and can handle fuel mixture changes more quickly. Dan's theory as to why 95 & up work better out of the box with superchargers.
 
That what I will have to follow-up on.

There are some fuel monitor data points that are accessible real time via the OBD II port.

Fuel System 1 (open loop)
Load Value
short term fuel trim 1
long term fuel trim 1

Would data from any of these help this discussion?

Could try it in mine, (SC Supra Pump), Sarah's (No SC stock Pump) and ask Kevin to try it on his (SC, Supra Pump, Fuel Regulator)

Ken, those are all used in closed loop. That is not where you have the problem. It is in open loop. Your scanner should be able to tell you when you are in open or closed loop.

Closed loop the ecu takes the o2 sensor input and try to keep a AF ratio of 14.7. That is what long term and short term fuel trim is about. When you go to open loop the truck is dumping fuel based on a fixed fuel map in the truck that is not modified with fuel trim.

Check the manual for conditions when closed /open loop switching takes place, then monitor those with the reader. You could monitor long term fuel trim in open loop, but the computer ignores it.

I still suggest a wideband o2. It was not common a couple of years ago because they were couple thousand $'s and were really only used by tuning shops on dyno's and racing applications. Now you can have it in your truck and really know what is going on.
 
Great info Ken and Dan! Anyone know how much boost the Supra runs?



I just found a spec page and the TT Supra boost spec is 8.8-10.8 PSI.
 
Well with the info from Dan on the injector's sizes I went on a scavenger hunt of sorts. I was thinking that finding a compatible injector with a little more flow might go a long ways with helping the stock system when boosted.

My calculations (so somebody needs to check them) puts the stock injectors at 295 cc/min.

What I've come up with is the injectors used on the 1993~95 non turbo Supra. They have a rating of 325 cc/min. The site had them as part number 23250-46030. Attached is a pic of the injector and from my feeble memory it looks close to that of our trucks.

Does it look close enough to pursue is the question.
supra injector.jpg
 
why the larger injector. Why are you choosing that to upgrade rather than the regulator. Just curious.
 
Well with the info from Dan on the injector's sizes I went on a scavenger hunt of sorts. I was thinking that finding a compatible injector with a little more flow might go a long ways with helping the stock system when boosted.

My calculations (so somebody needs to check them) puts the stock injectors at 295 cc/min.

What I've come up with is the injectors used on the 1993~95 non turbo Supra. They have a rating of 325 cc/min. The site had them as part number 23250-46030. Attached is a pic of the injector and from my feeble memory it looks close to that of our trucks.

Does it look close enough to pursue is the question.


The factory specs say 280-352 cc/min.

The 1FZ is 264-328 cc/min.


Not a lot of difference.
 
I'm not convinced that the regulator is the correct path. Since I have time before actually building the turbo I want to consider all options. And if this injector fit our trucks then I'd try and scavenger some up cheap to play with.

To me it almost looks like the stock setup is pushed right to the edge and with just a little help could perform perfectly. Slightly larger injectors such as these might work perfectly with the stock pump and reg.

I obviously have no experience to back this up just a hair brained scheme.
 
The N/A Supra uses a different part number for the lower insulator where the injector goes into the intake. The upper insulator and o-ring are the same numbers as used on a 1FZ.
 

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