I 100% agreed with the above1st question: Are you running oversize tires? 2nd question: Have you added armor or significant weight? I'm running a '94 also, which means that the stock radiator was brass with plastic tanks. I replaced this with an all brass CSF when one of the seams started leaking on my OEM radiator. I was also adding armor, bumpers, sliders, skidplate and larger tires - 33" and finally 35". Had same problems you're having and not able to run A/C when I needed it the most. Messing with fan clutches helped slightly, but still couldn't get the temps down in hot summer weather. Part of my problem was that with all the mods made to my rig I had exceeded the limit of what the brass radiator could provide. It was suggested to replace my CSF with a TYC 1918. It's available on Amazon at a very reasonable price. Also says it's for '95-'97, but it fits '93 & '94 as well with no modification. It's aluminum with plastic tanks but was what I needed to get my engine temps down in the hot weather and on long grades. I know that's not what you want to hear, but for the price, it's worth a try. That's how I approached it and the thing is - it works!