1407Driver, you have a nice system, but any thoughts of making the drawers out of metal instead of wood? I know this has been beaten to death, but wood takes up a lot of space. Seems to me, if you are creating a company that makes drawer systems, figuring out how to use metal for the drawers would put you in direct competition with ARB and the like.
Either way, nice system!
Thanks. Yes, wood does take up more space than sheet metal. I decided to use wood for many reasons. In reality, the only lost space is in the thickness of the drawer sides themselves. If you look at the metal systems, they usually have at least 3/4" thick structure for the box anyways. They also use wood for the top. Why? Because it's stronger! (quality solid core ply) than equivalent steel (by weight/shape) for this purpose. Here are a few of my thoughts/reasons I like wood for these systems:
1. Wood is quieter. Once covered in bed liner (mine will be, theirs aren't), this would probably be a wash.
2. Wood holds its shape when stressed. If you over load/impact sheet metal, it becomes deformed. Wood does not, unless you break it. Good luck breaking 18mm Baltic Birch!
3. Wood is much stronger when it comes to repeated stress. Metal work hardens and cracks.
4. Wood looks and feels much better- personal preference.
5. This one's important- wood is easily modified by the end user. You can drill it, screw into it, etc. to attach all of your needed and wanted accessories much more easily than steel. Electronics, air lines, switches, fire extinguishers, tie downs, quick fists- whatever. I know mudders- they're always tweaking!
It's not a Ford vs Chevy thing for me. I like to use whatever material is appropriate for the task at hand. It's definitely debatable, but I think that wood for the boxes is the way to go for a higher end system. Actually, I use many materials in my system- wood, steel, plastic, and aluminum. Having said all of this, in the future I may consider using steel sheet for only the drawer sides and back to save space, as you mention. But, I really believe that the whole box, drawer faces, and drawer bottoms are better in wood. Hope that helps!
David