Sean's 80 build discussion.

This site may earn a commission from merchant affiliate
links, including eBay, Amazon, Skimlinks, and others.

Again, I tend to agree. We have the factory elocker in our 99 4Runner. Personally, after using about 6 or 7 ARB equipped axles.....I much prefer the ARB. The factory unit works fine (from what little I've had cause to use it), but it takes forever to engage and disengage.

I get the feeling from some of the posts here and Schott's comment about not wanting to start a war, that this site has a tendency to shun the idea of using other than factory parts. That used to be common on many other Toyota specific boards I frequented and for good reason. Toyota makes (IMO) the finest automotive products on the market; hence why I believe it's one of the best platforms to start with. As with anything else though, it can be improved upon especially for a specific use like a trail rig.

I noticed this when I brought up putting a pair of 60s under my proposed 80. The only people who will tell you that a 35 spline 60 and an FJ80 front axle are comparable for serious wheeling are people who aren't running a 60 and never have. I italicized "my" above b/c, afterall, it is my idea; built to my uses. I know how hard I am on equipment and what typically breaks on most vehicles on the trails I like to run.

I don't pretend I know everything....what I don't know I would like to be taught. So, with that in mind, can some of you guys who have experience tell me what normally breaks on Fj80s used for more extreme trails with 37"+ tires.

Some common things I wonder about on the 80:

Axles....birfs, inners, R&P...any issues with drive flanges coming loose, i.e., needing different slugs? Steering knuckles prone to breakage, what about steering parts in general....pitman arm or steering box? What about link brackets on the axles....hold up well or get torn off? I'm pretty sure I'd be ditching the factory axles in favor of a pair of 60s, but it can't hurt to ask, right?

Frame....some threads mention a lot of flex in the frame and for example, the rear hatch won't close when really twisted up. Does this result in cracks and if so, where? Will additional crossmembers added into the frame help the issue, is fishmouthed plating of the frame necessary to repair the cracked areas? What about the steering box area....do cracks appear here especially with hydro assist and 37"+ tires. What about the panhard bar mounts on the frame....do they crack/rip out with increased leverage from larger tires and harder trails?

Any Auto tranny issues to be concerned with? Any catastrophic (meaning: truck no move) type failures such as torque cracks in the aluminum (guessing) housing or failure of internals? Any computer related issues with shifting with the marks4wd.com crawler box?

How's the driveshaft situation....lengthwise? Any angle problems running the amount of lift required (generally speaking) to clear a 37" tire? I know lift is relative b/c it depends on how much you move the axle forward and how much you cut off the body. I plan to stretch the wheelbase anyway, but any length problems would give me a heads up.

Cooling system....I know autos usually generate more heat than manuals but Toyotas are generally known for running cool. Anything different about the 94-97 80 series?

Fuel system....how hard is the fuel filter to change and is the pump an internal tank pump or external? If internal, do you have to drop the tank to change it? How hard are pumps to get? Dealer only or Napa/AZ?


That's all I can think of currently.

Sean
 
I get the feeling from some of the posts here and Schott's comment about not wanting to start a war, that this site has a tendency to shun the idea of using other than factory parts.Sean

It's because I have ARB's in the 100 that I meantion a "war". Some folks go crazy when they hear anything related to a 100-series and/or it's capabilites from me. I find this ironic though as those who criticize have no in-ass four wheeling experience (especially difficult wheeling in a modified 100) in one! :grinpimp:

That's OK though. I've preferred the 100 over the 80/LX on every single trail I've ever ran except two (The Gap...can't do the 45* slickrock I gotta do and Pyeatt...too big a rig. I was always concentrating.)

Back to topic: I think the main reason wheelers prefer to leave many parts stock is because the things never break in even aggressive use. The rig is so reliable it makes sense to leave as much alone as possible and improve only what you need to. My buddies in Jeeps and Rovers need to rebuild their rigs before they can wheel. Otherwise they break. Not so with Cruisers.
 
It's because I have ARB's in the 100 that I meantion a "war". Some folks go crazy when they hear anything related to a 100-series and/or it's capabilites from me. I find this ironic though as those who criticize have no in-ass four wheeling experience (especially difficult wheeling in a modified 100) in one! :grinpimp:

That's OK though. I've preferred the 100 over the 80/LX on every single trail I've ever ran except two (The Gap...can't do the 45* slickrock I gotta do and Pyeatt...too big a rig. I was always concentrating.)

Back to topic: I think the main reason wheelers prefer to leave many parts stock is because the things never break in even aggressive use. The rig is so reliable it makes sense to leave as much alone as possible and improve only what you need to. My buddies in Jeeps and Rovers need to rebuild their rigs before they can wheel. Otherwise they break. Not so with Cruisers.

Gotcha....thanks for the explanation. To those people who are doggin' the 100....I'd say link them to your pics. Pretty obvious it gets wheeled and on the same trails I see 80s on.

Seems Slee thinks an 80 might be too big and heavy to build into what I have planned (which some of you already mentioned).....assuming I understand his comments. I dunno yet. Right now, I'm just gathering information.

Sean
 
Filter isn't to ruff to change, it's just inside the drivers side front wheel well. The fuel pump can be changed out from a small hatch under the 2nd row seats.
If you plan on wheeling hard on 37's you can do D60's if thats what you are partial to, but lots of folks just swap in Longfields and that pretty much takes care of it. The 80 series axles and birfs are pretty strong. I don't have experience with Dana's so I can't compare.
Surf around the 80 tech section and hardcore section. Look up a guy who goes by Action Jackson on this board. His 80 is pretty well modded and he wheels real hard.

Haven't heard of any tranny cracking issues or "no go" except last year in Moab the guy from Metaltech got stuck when he stood it up nearly vertical. Tranny wouldn't go then and he had to get strapped.
Probably the most common breakage would be worn out, neglected stock birfs with 37's and pushing it hard locked up.
I've got 4" lift and still using stock drive shafts with no issues. More lift than that and you have to start thinking about something else like DC shafts or raising the pinion angle. Of course every 80 seems to behave differently when it comes to this.

You could call Slee for much more specific answers. The guy loves to talk about these rigs and has done a lot of the stuff you are asking about. I don't think anyone here at Copper state has modded an 80 as much as you are thinkin.

Food for thought. You already have an extreme rig. You can build a very capable 80 without all the mods you are asking about.
 
And wrongo-dongo captain stupid:lol: .....it wouldn't stall before breaking. I know for a fact I can exceed the torque rating on my 60 shafts at will....just depress the stupid pedal and wait for the SNAP! ;)

Just messin' with ya. :)

Sean

Ah dammit! when I edited my post, apparently I accidentally removed the "at idle" part of the comment. It should have read "At idle, the engine would stall before breaking the shafts...." :doh:
 
My buddies in Jeeps and Rovers need to rebuild their rigs before they can wheel. Otherwise they break. Not so with Cruisers.

Huh???? Anytime you are ready to point the tuna boat up that last little rock on Pyeatt, just let me know...I'll bring my non-rebuilt jeep so I can see what I can't get over without rebuilding.....:rolleyes:



:grinpimp:
 
Ah dammit! when I edited my post, apparently I accidentally removed the "at idle" part of the comment. It should have read "At idle, the engine would stall before breaking the shafts...." :doh:

That is a statement of truth.....:)

I wondered how long it would be before Shotts comment got a rebuttal. :lol:

After all, I saw you were the one spotting him up the left line on 3 Feathers. ;)

Sean
 
Okay, I guess I'm about to scratch the 80 as the next project.

What I need to find out first is: are there ANY Fj80s in the Valley area that are running 4+ trails like I would plan to run in an 80?

If so, I'd like to try and invite myself along when they go on these runs to see how they do and just look over the rig to see what possibilities exist for building what I want.

With that in mind: do any of you know anyone with a built 80 here that runs things like:

FJ trails:
Upper Ajax
Upper Woodpecker
Lower Woodpecker
Martinez Canyon
Axle Alley
Elvis

A few trails that are now closed but maybe they ran them before that happened:

Overdose
Jawbreaker
Armageddon

Table Mesa trails:

Upper Terminator
Lower Terminator
Judgement Day
Predator

Some trails that no 80's probably have run, but I'd like to try in mine eventually (I'd be surprised if anyone's done these):

Annihilator
Anaconda
Collateral Damage
Highway to Hell
Bad Medicine

Most of the above are really narrow in parts and would really mess up the body which is why I'm betting no one in an 80 has tried it.

Please post up if you know anyone that runs any of the above trails.

Thanks,
Sean
 
Okay, I guess I'm about to scratch the 80 as the next project.

What I need to find out first is: are there ANY Fj80s in the Valley area that are running 4+ trails like I would plan to run in an 80?

If so, I'd like to try and invite myself along when they go on these runs to see how they do and just look over the rig to see what possibilities exist for building what I want.

With that in mind: do any of you know anyone with a built 80 here that runs things like:

FJ trails:
Upper Ajax
Upper Woodpecker
Lower Woodpecker
Martinez Canyon
Axle Alley
Elvis

A few trails that are now closed but maybe they ran them before that happened:

Overdose
Jawbreaker
Armageddon

Table Mesa trails:

Upper Terminator
Lower Terminator
Judgement Day
Predator

Some trails that no 80's probably have run, but I'd like to try in mine eventually (I'd be surprised if anyone's done these):

Annihilator
Anaconda
Collateral Damage
Highway to Hell
Bad Medicine

Most of the above are really narrow in parts and would really mess up the body which is why I'm betting no one in an 80 has tried it.

Please post up if you know anyone that runs any of the above trails.

Thanks,
Sean

I'm not into rock crawling though I know 80's even run Elvis. Joe Chott ran it with 3.4" lift, 35s, and cut framed bumpers. All FJ trails are 80-ready though I don't think I know of anyone running Axle Alley.
 
Also: An 80 and/or 100 is not a good choice for rock-crawl trails. The 80 is too big and heavy. An XJ or Rubi would offer far more fun and capability for the trails you list.
 
Also: An 80 and/or 100 is not a good choice for rock-crawl trails. The 80 is too big and heavy. An XJ or Rubi would offer far more fun and capability for the trails you list.

We actually considered a new Rubicon for a trail rig....but w/ the price tag....I could build one helluvalot more capable and stronger Toyota product....with Toyota reliability. (Not that I have anything against Jeeps at all....I really like a lot of their products).

And your comment about the 80 being too big and heavy are kinda what Slee is telling me as well....sorta. I really don't know what to think about his comments. On one hand, it seems he thinks they're too big and heavy and then the next he's telling me I don't really need to do much to build the kind of trail rig I'm after out of an 80. :shrug:

So, you mentioned that most of the FJ trails are 80-ready. Do you know someone with an 80 that's running the stuff I listed? I'd like to tag along next time they are out there, just to see if they really are too big for what I have planned.

The way I'm looking at it is I have a 3rd gen. 4Runner now. It's quite a bit bigger than the 2nd gens (like my truck was). If the 80s not really much bigger, I can't see that it would make that much difference.

Sean
 
Here's a pic to show the kind of stuff I want the 80 to be able to negotiate on a regular basis without breakage.

IMG_0361x.jpg


Pic's from Martinez.

Sean
 
We actually considered a new Rubicon for a trail rig....but w/ the price tag....I could build one helluvalot more capable and stronger Toyota product....with Toyota reliability. (Not that I have anything against Jeeps at all....I really like a lot of their products).

And your comment about the 80 being too big and heavy are kinda what Slee is telling me as well....sorta. I really don't know what to think about his comments. On one hand, it seems he thinks they're too big and heavy and then the next he's telling me I don't really need to do much to build the kind of trail rig I'm after out of an 80. :shrug:

So, you mentioned that most of the FJ trails are 80-ready. Do you know someone with an 80 that's running the stuff I listed? I'd like to tag along next time they are out there, just to see if they really are too big for what I have planned.

The way I'm looking at it is I have a 3rd gen. 4Runner now. It's quite a bit bigger than the 2nd gens (like my truck was). If the 80s not really much bigger, I can't see that it would make that much difference.

Sean

See which guys answer from this club. Many run the Peckers, Ajax's, etc. The only dude I know of who's done Elvis is also the only 80 owner I know who has climbed that left side of Three Feathers like I did in the 100 and 80. That's Joe Chott in his '93.
elvis (Medium).webp
 
Ya, my very first AZ State Jamboree I ran with Joe on Upper Woodpecker. Cliff was leading and I'm pretty sure Joe was tailgunner. I remember being SOOOO freakin' impressed with him driving such a nice vehilce (same one) over every obstacle (except the Firehole) with total finesse. Really nice guy too....though I barely knew him and didn't get to talk to him for long.

I am confused about one part of your post. You said, "See which guys answer from this club." What club are you referring to? AZLCA maybe?

Thanks for any info.

Sean
 
Ya, my very first AZ State Jamboree I ran with Joe on Upper Woodpecker. Cliff was leading and I'm pretty sure Joe was tailgunner. I remember being SOOOO freakin' impressed with him driving such a nice vehilce (same one) over every obstacle (except the Firehole) with total finesse. Really nice guy too....though I barely knew him and didn't get to talk to him for long.

I am confused about one part of your post. You said, "See which guys answer from this club." What club are you referring to? AZLCA maybe?

Thanks for any info.

Sean

Nope...this forum...Copper State Cruisers. They'll speak up.
 
Sean,

Shotts is a member of both AZLCA and CSC.

I can't think of any of the 80's in our club other than Spike that have been on any of the trails you've mentioned.
But Iknow for sore he has run Upper Ajax.
 
I don't see why an 80 wouldn't be able to run Martinez as crafty as you do and were doing in the Toy. I can easily see an 80 running Upper Ajax too...the only thing I would be worried about is the same thing I worry about on mine...the sides and roof in the off camber situations. Really the only parts that are the worry areas are the places you can't see like the rear quarters and maybe the front fenders. Nothing that some good sliders and some quarter panel protection/armor can't cure. Definitely would be better to get rid of alot of that rear overhang too by the way.:)
 
I don't see an 80 having much trouble on Upper Ajax or Martinez, but I could see some rock rash coming off of H2H and it has been so long since I was on Axle Alley, I don't remember much of it.

The 80 is a heavy SOB though. Just a lot of mass to pull up big verticals, and a ton of sheetmetal and glass up high on the rear (as John mentioned). Spike did a good job on Pyeatt (most difficult trail I have been on when an 80 was along), but his rig is kinda ugly so he didn't seem to scared of a new scratch or two.

I think you are going to have a difficult time getting an 80 to perform to the level your toyota did.
 

Users who are viewing this thread

Back
Top Bottom