Well I spent the last 3 days working on the Cruiser. I got done today about 3pm....
I rebuilt the outer front axle, ie the knuckles. I tore everything down, wire brushed it all, primed and painted up all parts. I degreased everything in the knuckle and repacked with fresh grease. New knuckle bearings went in, new wheel bearings and new gaskets and seals.
I also installed a Marlin Crawler high steer kit. I broke a nice puller on the pitman arm so had to cut it off.
A new clutch slave bracket was fabbed as mine was not working well at all. Also we extended front bump stops to 3". My front prop shaft was extended this week so I also installed that.
Here are pictures!
Red primer is the new clutch slave old one on the right, the new one works great!
This is pretty nasty!
out with the old and in with the new!
one side done and test fitting the high steer kit.
the pitman arm cut off, much easier then I expected!
I barely nicked the steering box shaft.
new 3" bump drop and high steer kit on RHS
all back together, again!
flexing it up to test and check for any issues...
you can see the bump misses the perch!
Front prop shaft
plenty of flex in the front end for my needs
this is at max compression on the RHS
drag link touches frame rail at max compression
35" tire stuffed to the max on front RHS
Last picture....this is why I am doing a frame swap!
So, the bumps under flex will contact the axle but not on the perches. I am ok with that because I won't be flexing this truck up much and bumps for me are for when I go over a topes in Mexico to fast! Also I will not worry about the draglink for the same reason, will hardly ever be flexing this turck up as much as in these pictures. I have one hub that is being a bit sticky, so will give it some time and if it doesn't losen up I will pull it out and reassemble. It came apart on me when I was installing it and I am sure that is where the problem came from. The Cruiser flexes really well in the front, all things considered. The front prop shaft comes close to touching the oil pan under max flex but still has clearance. The truck drives great now, it is finally coming around after all this work.
I still need to fab up rear bump drops. I also need to get the front sway bar back in, obviously that will limit flex a lot. Besides the hub, I put one of the knuckle flange seal plates (the last one, ie outer) on backwards. So will likely pull that off, clean, paint and put back on. Going to give it some time but before winter I plan to check my wheel bearings again as well as check my knuckle bearings. Oh and I need to get it aligned or do it again myself with some help, didn't get it just right earlier today on my own. I installed the Marlin axle seal but used the Yukon wheel bearing seal, all new races went in with the new bearings. I set my knuckles at about 5lbs pulling force and my wheel bearings at about 18ftlbs.
My goal here was to stop rub which I have nearly got that done, I still rub a tiny bit in front at max compression if the tire is inline with the fender. I also wanted to limit up travel to stop my front diff from smashing my exhaust. I wanted to rebuild the steering joints and at the same time beef it up. I didn't compress the LHS in front today as I was running short on time. I need to do that though and see what the prop shaft does at droop on that side. I also want to mount my 16x8 rims with 35x12.5 Creepies to see if a narrower rim stops rub in the rear. I have not decided or played with putting the steering damper back in, will likley do that soon and decide if I am going to run one.
For my uses I think this set up is going to work well!
That is about it folks....suspension, DONE! Front end rebuild, DONE! Steering upgrade, DONE! C&T, DONE! Prop shafts rebuilt and extended, DONE! I have a few more things I want to do to the Cruiser ebfore winter such as; get in my Tauras fan set up, fix a dead high beam, fix no lights on my speedo and few other small odds and ends. Also as you can see in a few pics I have a smashed exhaust pipe, that will get replaced soon. I have been waiting on that until I had the front end all done and no more chances of smashing it up.