reddog90
SILVER Star
Here's how I did it. Old stuff was chipped out with a flathead screwdriver and mallet, then the rails were wire wheeled clean with a dremel. I treated them all with rust converter, then laid down 2 coats of epoxy primer. I used 3M self leveling seam sealer which has a work time of only 8 minutes and comes out nice and smooth. I topped that with another coat of epoxy primer, 2 coats of Toyota 8B4, then 2 coats of clear. None of this was complicated, it's just tedious work. I would run some of my tape lines slightly different next time, but overall I am pleased with the results. It's not body shop quality work but it's good enough for a driver truck and now I don't have a wet headliner.
Before
Surface rust above the driver door caught early enough.
Applicator tip doesn't fit inside most of the rail on the A pillars. I let gravity and a popsicle stick work the sealer down into the seam and it levels itself out.
Let excess sealer run out the bottom of the A pillars
Pull tape to get crisp lines in your sealer. I worked in about wingspan-lengths of the rails. Apply sealer with applicator tip aimed directly into the seam for a few feet. Smooth that out with a gloved finger, pull tape to get a clean line and then move your ladder over to start on the next section. You have to pull the tape while the sealer is still curing but before it is too hard. I wish I had taped the top outer lip of the drip rail though.
Tape and prime again.
Spray color and clear.


Before




Surface rust above the driver door caught early enough.

Applicator tip doesn't fit inside most of the rail on the A pillars. I let gravity and a popsicle stick work the sealer down into the seam and it levels itself out.

Let excess sealer run out the bottom of the A pillars


Pull tape to get crisp lines in your sealer. I worked in about wingspan-lengths of the rails. Apply sealer with applicator tip aimed directly into the seam for a few feet. Smooth that out with a gloved finger, pull tape to get a clean line and then move your ladder over to start on the next section. You have to pull the tape while the sealer is still curing but before it is too hard. I wish I had taped the top outer lip of the drip rail though.

Tape and prime again.

Spray color and clear.
