If your trailer is 3500 pounds, your truck will be barely adequate to move it. The transmission has a reputation for running hot anyway, and won't lock up in 3rd gear, which generates tremendous heat any time you shift out of OD which will be frequent.
I'd keep the gearing and the stock sized tires, or if you go to 4.88s, stay with the stock sized tires. That will increase the mechanical advantage of the system and be a good thing as far as towing goes, but will hurt your economy and top speed.
5000 tow miles per year is a lot, and I don't think your transmission will last long if you do. One of the major advantages of the "Extreme" tranny rebuilds from Australia is the ability to lock up the torque converter in 3rd. That keeps it much cooler. If you really plan this much towing, with this underpowered of a truck, you should look into that. Search under "Rodney" "Wholesale Automatic Transmissions"
Wholesale Automatic Transmissions
I'm kind of new to the 3F-E/A440 world, but I do know this: It isn't a powerhouse. You sure you want to tow with that truck? The 3F-E list is a wealth of information on this transmission, and even to keep them alive without towing, most recommend a big tranny cooler.
I have taken the liberty of copying this from the 3FE archives:
Answer from Rodney:
Hi Guys it's Rodney here from Wholesale Automatics. As I have stated in the past, the A440F transmission struggles with heat! But it is normally kept in check by, 1/ running a standard factory fitted engine on a nice near flat road in 4th gear at 50mph or more with no great load on the cruiser. 2/ Well there is no 2! The fact is that most of you are running the cruisers with no load, On a nice near flat road where you can run at high way speeds and are mostly fitted with factory fitted low H/P engines. BUT put a turbo charger kit, Blower kit, V8, 2 tons weight or a mountain range in the way and presto! I find myself having to do the please explain. There are however exceptions to this rule if we have a faulty lock-up or a restriction in the cooler system.
If you are one that finds that you are having trouble with the over heating of the transmission than please listen in. First, Go back through all of my past messages and you will find a great deal of talk about the over heating of these transmissions. I don't know how but there are a lot of helpful people in here that will show the way. Also see my web pages
IH8MUD Banner Advertising and then go to the latest news pages, you will find 2-3 news releases that talk about the subject that we are now covering.
Now for the Explanation. While the transmission has it's lock-up on it is able to keep the overheating stable but struggles to lower it. When you manually down shift or kick the transmission down from 4th gear you take away the lock-up's ability to apply as the transmission has to be in 4th for the lock-up circuit to remain open and then be going fast enough for the lock-up to apply, This is done at a set road speed when the transmission is in 4th. Keeping the lock-up on as long as possible keeps some sort of control on the temperature. How ever! While the transmission is in lock-up the cooler circuit is for the most part is shut down! Stupid Idea I hear you say? Well I thought so too but this was one of the design flaws that this transmission has. Changing down to second gear if going slow enough will also help with the heat but for a completely different reason, you are simply removing a lot of the load from the convertor that is generating the heat. This is as simple as when you are in 3rd and getting to the hill or towing you normally have the foot well and truly on the throttle but in second gear this is not the case as the engine is coping with the lower ratios and the foot is on the gas nowhere near as much, No Load = No Heat. And for anybody that is interested in my PERSONAL option, Towing in third gear with this transmission is Bull *hit! 4th is much better if you can maintain enough road speed to keep the lock-up on. It's not about jamming the lock-op on but simply about getting the most out of it.
Our Extreme Valve Body solves all of these problems and more by bring the oil flow through the coolers up from less than 500ML per minute to 4,800ML per minute. We also bring the lock-up in earlier if this is an option that is required but is not normally recommended for anything other than all heavy towing and V8 conversions. A large oil cooler is a must and I have seen many fitted with 2 large coolers. 3/8 cooler lines and fittings = a slightly higher oil flow. A Low stall convertor is also highly recommended for all petrol V8 conversions and the Super Low Stall for all Diesel Conversions. Our Extreme valve bodies do a great deal of other things but please read news releases for details.
Fitting a temp gauge is a fantastic Idea and you will soon learn (As you have in this case) what the transmission does and doesn't like. We sell a full temp gauge kit for $195Aus plus postage ( Trade and Club Rate) ( Yes! that means you! ) and comes complete with VDO's top of the range Gauge, Gauge mount that fully contains the gauge and is also able to pitch up and down, Wiring loom, Temp Sender, Change over cooler union that has already been drilled, tapped and has the sender fitted. We only ask that you post the old cooler union back so I can drill and tap it for the next person. I have this very gauge in my Land Cruiser and it works great. They come as either a Celsius or Fahrenheit gauge. The temperature sender should always be fitted to the outgoing cooler line ( Front union ) as this is the hottest part of the transmission, No good having them in the sump as this will tells you what you were doing 2 minutes ago. Sorry to all those that I have probably now upset that have them in the sump but at least it's better that not having one at all. ( That me being diplomatic ).
We recommend pulling over as soon as the temp light comes on as the transmission simply can not keep this up. The transmission will normally fail if this is allowed to continue, the pump seal is normally the first thing to go or the convertor has a melt down. When you pull over keep the engine running in park and lift the bonnet, the transmission will cool very quickly this way.
I would try our Extreme change over valve body before fitting a low stall convertor as the valve body can make such a difference that in half of all overheating cases the low stall is not needed. This does not include the diesel conversions as they have to be done or the diesel conversion would have been a complete wast of time. If you are starting a conversion than please fit both NOW! while you have the chance. You don't want to be pulling the transmission back out later to have the convertor modified.
I also like the synthetic transmission oil. In fact I like it a lot, I have seen many cases where a transmission has come in smelling so burnt but the oil that came out was in really good shape. It does Not solve the overheating but it does hold up under some incredibly hot temperature ranges.
By now you have had enough of me and are busting to go to the toilet, get a coffee or in my case being driven of by the kids wanting the computer back!
Cya!
Rodney
Wholesale Automatic Transmissions hot temperature ranges.