Project: Rebuilding a busted CV

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well that's sketchy, I had no idea they were reman'd on the dealer site. What's the go-to aftermarket one I should use, if the dealer remans are trash and the new ones are $$$ ? Or just suck it up and get the new ones? If so, how can I tell which ones are new vs reman?

Edit: or maybe I ought to just re-boot them. What do y'all think? I'd hate to re-boot and then replace the CV joints later, but I only put about 5k miles a year on this car.
 
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I think some have had luck with the Cardone HDs but I do not speak from personal experience. If you have OEM on the vehicle now you can replace the outboard splines to basically refresh the axle.
 
I think some have had luck with the Cardone HDs but I do not speak from personal experience. If you have OEM on the vehicle now you can replace the outboard splines to basically refresh the axle.
I take it the splines are the wear/failure portion, not the flexible part then? As far as I know (and as far as it looks, age-wise) I believe that I have originals on the vehicle.

Like I said before, bear with me here. I know a lot of stuff about a lot of things, but axles aren't one of those areas AT ALL, heheh.
 
I take it the splines are the wear/failure portion, not the flexible part then? As far as I know (and as far as it looks, age-wise) I believe that I have originals on the vehicle.

Like I said before, bear with me here. I know a lot of stuff about a lot of things, but axles aren't one of those areas AT ALL, heheh.
If your axles are OEM, not clicking or vibrating, you could just reboot them (I would also replace the drive flange while your at it). I'm not sure about labor rates in NC, but with the high labor rates at known/popular offroad/Toyota specialty shops here in CA, you might be creeping into new OEM territory. Now the crapper, if you buy a new OEM axle yourself for $500 and pay a shop to install it, if there is something wrong with the axle, you'll have to eat the labor cost to remove/reinstall it and deal with Toyota for the replacement. If you bought the new OEM axle from the shop who's doing the install for let's say $600, you're losing the $100 up front but won't have to worry if something is wrong with the new axle (assuming the shop gives you any kind of warranty).
 
@ClassyJalopy is that part number you mentioned the full EVERYTHING kit for the front axles? I was looking at buying parts to have a local shop do this for me. This is my local parts counter: Parts like 43460-69145 - https://parts.hendricktoyotaapex.com/productSearch.aspx?searchTerm=43460-69145 .

I noticed that the driver's side outer boot on mine split at 188k miles and the passenger one has lots of little cracks, so I was thinking about replacing both (my guess is that the passenger one, which looks the same age, will fail soon too).

Do you know if there's any real difference in labor for replacing all the boots versus the axle? I don't have any clicking or grinding but 188k mi is "a lot", and new OEM axles for $196 a pop doesn't sound that bad.

Anything else you'd suggest I have them check or re-do while everything is taken off? I haven't actually had to pull an axle on any car before, so my knowledge depth on it is preeeettty shallow.
43460-69145 gives you the whole outboard shaft, the inner boot, grease for both ends and clips. I highly recommend getting this kit instead of just the reboot kit since the outer-shaft grooves usually are worn out with mileage.
As for other stuff to replace while you are in there? I would recommend replacing the drive flanges and the diff side axle seal.
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Thanks for posting this CJ. I'm having a half shaft Saturday. :rofl:
 
Thanks for posting this CJ. I'm having a half shaft Saturday. :rofl:
We all have a "semi" experience time to time!

I spent a quality couple of hours taking off my passenger side cv and repacking with grease before installing a new diff side seal and putting it all back together.

Although i ended up taking off the whole steering knuckle, but this guy was able to remove the CV with knuckle in place:
 
We all have a "semi" experience time to time!

I spent a quality couple of hours taking off my passenger side cv and repacking with grease before installing a new diff side seal and putting it all back together.

Although i ended up taking off the whole steering knuckle, but this guy was able to remove the CV with knuckle in place:

Thanks for sharing this video. I've got this one etched into memory now. That's an almost forgotten approach that I have used with Nissan FWDs way back there.
 
Thanks for sharing this video. I've got this one etched into memory now. That's an almost forgotten approach that I have used with Nissan FWDs way back there.
Let me know if it works out for you, I couldn't get the cv out this way but may be there is a trick to it that I missed.
 
Let me know if it works out for you, I couldn't get the cv out this way but may be there is a trick to it that I missed.
Will do. I'll try this when I replace my (loaned to self) spare next weekend.
 
The challenge with leaving the knuckle attached is the extreme angle you have to use to remove the axle- then when you go back to install - you can easily damage the brass bushing in front of the spindle bearings, or damage the dust seal on the knuckle (the spring retainer gets kinked from hitting it and breaks or falls out.)

15 extra minutes to pull the lower ball joint and remove the knuckle completely- worth the extra time👍
 
The challenge with leaving the knuckle attached is the extreme angle you have to use to remove the axle- then when you go back to install - you can easily damage the brass bushing in front of the spindle bearings, or damage the dust seal on the knuckle (the spring retainer gets kinked from hitting it and breaks or falls out.)

15 extra minutes to pull the lower ball joint and remove the knuckle completely- worth the extra time👍
Excellent points.
 
Are there any people that wrap the outer splines with tape and lightly lubricate before sliding the boot on?

The idea is to protect the boot from cuts when its being stretched over the axle end.


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Are there any people that wrap the outer splines with tape and lightly lubricate before sliding the boot on?

The idea is to protect the boot from cuts when its being stretched over the axle end.


View attachment 3009313
I don’t. Those boots are thick and tough. I just slap a little grease on those splines and the boot goes on without issue.
 
Would this be the ticket for a clicking axle?

OEM axles, 2 years old on the dot and already having to re-do this BS
 
OEM joints usually don't click even after years of use. The only time I have seen them deteriorate is when the boots bust open and loose all the grease and the joints are run dry!

Are you sure the CVs were OEM new and not remanufactured? We have seen a lot of poor quality Toyota reman CVs!
 
brand new, got them from McGeorge Toyota in July 2020. 43430-60040, $850 shipped for two.

I am lifted but with a diff drop, and have wheeled MAYBE 4-5 times since then. No torn boots.

I do agree they should not be clicking and I'm definitely not happy about it
 
brand new, got them from McGeorge Toyota in July 2020. 43430-60040, $850 shipped for two.

I am lifted but with a diff drop, and have wheeled MAYBE 4-5 times since then. No torn boots.

I do agree they should not be clicking and I'm definitely not happy about it
Check lug nut torque first. I thought I had a clicking CV joint, too, but turned out to be the washers on 2 lug nuts making noise because those two nuts had slightly loosened over time.
 

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