part time conversion w pics.

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Have a question for the guys who have done this. I'm in the process of tearing down the T-Case for this and have the rear extension off and am now removing the rear half of the case.

I've removed the outer c-clip from the orange bearing of the input shaft assembly.

It looks like that assembly should now remain in place as I take that rear half off. But that doesn't seem to be the situation. Is there something else I need to remove?
Can you post a picture of where you are at?

You don't need to go further in than this.
20140820_225257.webp
 
If I recall correctly, you may need to tap on the back side of the bearing with a soft mallet before you pull the rear case half off. If you pull the input shaft out, you should really replace the seals.
 
If I recall correctly, you may need to tap on the back side of the bearing with a soft mallet before you pull the rear case half off. If you pull the input shaft out, you should really replace the seals.
 
I am about to save you some aggrevation.

If you are getting the chromoly nitro Birfs, they will come with a zerk fitting in the outbound end of the birf. This zerk is about 30-40 thousandths too long to work with the aisins and will apply pressure against the inside of the selector hub when you tighten the 6 10mm hub bolts. This will make it impossible to turn the selector from part to full.

I went through this on Friday night for 2 hrs before realizing it was the zerk. I removed the zerk and will plug the hole when I figure out the right type and size thread to use.
 
Ah yes, that makes sense. Yes that should work, once we figure out the right thread. I have a call into easct coast gear supply to ask this exact question...if that doesnt pan out I will just start ordering zerks/plugs til i fing the right one.
 
Honestly, I never saw the benefit to doing this UNTIL I pulled my front driveshaft to change the U joints this weekend. Locked the CDL and drove it around and HOLY COW she drives smooth. And, is it just me but does it seem like there isn't as much power loss? I don't know if or how it is possible but it seems like it. It also seems to make a tighter turning radius and less "work" to drive it. I'm assuming this is because there isn't power going to the front wheels. I'm adding this to my list.

Question, since I have a 92 I don't have the viscous coupler. Is there anything else I need besides the Lokka kit and the manual hubs? I have Nitro birfs so I will have to go the low profile zerk route.
 
I use the same needle on all my zerks for years. Make getting to any type zerk much easier. The needle is coupled together in the picture with a HF hand grease dispenser, works excellent on drivelines.

100-gres-bush1-jpg.534087
I didnt realize you could use that needle on regular zerks. That would make greasing the center ball of a DC joint real easy.
 
Honestly, I never saw the benefit to doing this UNTIL I pulled my front driveshaft to change the U joints this weekend. Locked the CDL and drove it around and HOLY COW she drives smooth. And, is it just me but does it seem like there isn't as much power loss? I don't know if or how it is possible but it seems like it. It also seems to make a tighter turning radius and less "work" to drive it. I'm assuming this is because there isn't power going to the front wheels. I'm adding this to my list.

Question, since I have a 92 I don't have the viscous coupler. Is there anything else I need besides the Lokka kit and the manual hubs? I have Nitro birfs so I will have to go the low profile zerk route.
Nope, that's all you need. You have the benefit of not needing to get that pesky VC snap ring off. I am considering part timing my 92 as well.. but not until after I have finished the diesel conversion on the 97.
 
I didnt realize you could use that needle on regular zerks. That would make greasing the center ball of a DC joint real easy.

Works excellent on all zerks and driveline placement is less of an issue. Now that you are part time you need a gun that can be operated with one hand while the other holds the front drive line from turning when greasing it.:hillbilly:
 
Nope, that's all you need. You have the benefit of not needing to get that pesky VC snap ring off. I am considering part timing my 92 as well.. but not until after I have finished the diesel conversion on the 97.

See picture above for the correct snap ring pliers to remove the VC snap ring with ease.:D
 
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