So I ran some simple math to see if lugging a lower final drive rpm is more efficient than sitting at a higher final drive rpm. While the math is sound this is hypothetical and represents what you might see in a controlled laboratory environment.
So here's the math:
Cubic inch displacement/2 x RPM x (vacuum gauge reading divided by barometer reading).
the 1fz has 237 cubes so the formula looks like this; 273ci/2 x 2000 RPM x (24" manifold pressure divided by 29" barometric pressure)
The term “manifold pressure” is borrowed for aviation as a measure of the outside air pressure compared to the air pressure inside the engine’s intake manifold. It represents the drop in air pressure across the throttle & associated plumbing.
Scenario 1: 82% throttle at a lower 2,250rpm (lugging low gear)
273ci/2=137ci per rev (only half the cylinders are on intake stroke every revolution)
137 x 2250 RPM = 308,250 cubic inches per minute of airflow
308,250 x (24" manifold pressure divided by 29" barometric pressure) | represents 82% throttle
308,250 x .82 = 252,765 cubic inches per minute
Now we figure in the fuel/air ratio…
A/F= 13:1, so divide 252,765 by 13 and you get 19,443
The number 19,443 is not an absolute measurement like gallons or liters, but rather a number for comparison representing the consumption of fuel units.
Scenario 2: 41% throttle at 3,250rpm
273/2 x 3250 RPM x (12" manifold pressure divided by 28" barometric pressure)
273/2 = 137 (only half the cylinders are on intake stroke every revolution)
137 x 4000 = 548,000 cubic inches per minute of airflow
548,000 x (12" manifold pressure divided by 29" barometric pressure)
548,000 x .41 = 224,680 - more airflow here since there is more RPMs
Figure in the fuel/air ratio…
A/F= 13:1, so divide 224,680 by 13 = 17,283
The result? well 19,443 units of fuel to lug the engine at 2250 RPM @ 82% throttle, compared to 17,283 units of fuel to hold 3250 RPM @ 41% throttle.
So it’s almost a dead heat with lugging the engine using slightly more gas, but I'd surmise that the delta is statistically insignificant to really call it one way or another. The point is that a lower final drive is not always synonymous with better mpg.