New to '40's, New to forum...what to do first?

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Ok that sounds like a great idea, bigfj. I will try that out, thank you a ton.

Also, thanks a ton to everyone who volunteered to help if we broke down Enroute to VA and who have helped me on this long journey. I'm very grateful.
 
Hey all, I am encountering some more issues, now. I've been away with the Navy and haven't had time to do work on Ramona, but now I have some time and money. I need to troubleshoot a clutch line leak, fix the knuckle seal, and reinforce the frame before I drive 700 miles to where I'm getting married. ..the fiancée wants it to be the getaway car, so I'm in a bind. Assumng I have the money, what's the best way to get the last two items done before 10 april?? The knuckle isn't supposed to be hard, but I'm still afraid oft he frame. I found a new frame for $500 on CL, but I can't take the parts and body off and swap since there's so much rust. Any suggestions?

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Some of that is pretty ragged. Hope you have a welder--It CAN be fixed! Echo SteveH-hammer to knock the stuff loose to see what you've got
 
I don't think my new thread for this new issue actually posted...I'm having serious issues.

I tried to jump the 40 from my Avalon, but reversed the cables on the 40 while I was trying to charge it. As soon as I saw some junctions start to smoke, I disconnnected the cables, but even though I verified the battery was eventually fully charged (I put them on correctly), the lights won't even turn on, much less turn over the motor. Do I have to buy an entirely new wiring harness? I checked but couldn't see any blown fuses...Please help.

As always, thanks to the community for your help.
 
I have been researching this, as I am in a similar situation.
Not an expert but:

Search "Fusible Link" in the 40's section and use the relevance filter.
Lots of good threads, and frying the fusible link can lead to the engine not turning over.

Example:https://forum.ih8mud.com/threads/fusible-link-to-voltage-regulator.441446/

I would check all the fuses located on the drivers side left kick panel to see if any are blown.

Test:
1.Alternator (Autozone does this for free)
2.Battery (see above)
3.Starter and Starter Solenoid
4.Ignition power to starter

I used this link to rule out 2 and 3 above
http://easyautodiagnostics.com/bad_starter_test/starter_oncar_tests_1.php

Pin Head, Coolerman, and LostMarbles on the site are great assets, maybe they will chime in.
 
Hi Jason, hope your wedding went well, let's help you with your 40!

On the frame "rot" issue, the picture you posted on page 2 doesn't look particularly bad to me. The other picture of the front frame rail behind the front bumper is certainly a problem. If I were you I would go down to the hobby shop and take an angle grinder with a wire wheel on it and do some spot cleaning of areas around the spring hangers and the rear crossmember until you get to clean metal. Then try to determine the frame thickness in these areas - it should be around 3/16 of an inch, a little less if memory serves. If these areas look fairly solid then I wouldn't be concerned about putting lift springs on. They won't stress your vehicle any more than stock springs until you go off-road with them. On the front frame rail, rather than drilling out the rivets and removing the brace, I would find someone with a welder and grind out the bad area and weld in a patch piece to match the shape of the OEM piece. The rivets are hot rivets - you can youtube videos of the process used to install them just so you can visualize how they work. Some folks substitute bolts for hot riveted connections, my personal preference is to avoid this practice.

On your leaking axle, I would probably start by taking that locking dial off and replacing the paper gasket behind it. Look on the back side of your wheel to see if the knuckle is covered will grease and junk. If so then you truly do need a full axle rebuild, which you should budget a weekend to do your first time, and get a rebuild kit from Kurt at Cruiser Outfitters along with the 54mm hub socket and seal puller mentioned above. You will also need a fish scale from the sporting goods department. There are many how-to threads on this forum with good pictures of the process.

Another picture you took indicates a leaking transfer case seal. This is not hard to replace - if you look at a parts diagram you will see that the driveshaft needs to come off and underneath there is a big nut that is staked or has a cotter pin. If staked it will have to be replaced with a new nut. These are usually 27mm or so IIRC. You will want to buy a $10 seal puller with the hooks on it from the auto parts store. Alternatively, you can leave it as-is and just monitor the oil level in the transfer case periodically to make sure you're not running the t-case dry. Just pull the fill plug and stick your finger in and make sure that the level is near the fill plug.

As far as the electrical system goes, you can search around here or on google for what happens when jumper cables are hooked up backwards. My first thought is to check the fusible link and replace all your fuses - they are cheap. Even if your battery charged back up it may still be fried - it might be easier to just start with a new one. If your Cruiser will sit for long periods of time you may want to invest in a battery minder/tender. Good luck, more knowledgeable folks will hopefully chime in on that issue.

Above all, I would encourage you to connect with your local Land Cruiser club (check out the clubhouse section on this forum for a list and links to discussion boards) and maybe a salty old Cruiserhead nearby can come over and give you a hand.

If you haven't done so, it sounds like you should start with a good tune-up. There are many lists of tune-up items on this forum, but to put a short list together real quick:
-Change oil, make sure it's not over full. If so drain some out until the level is correct on dipstick. Remove dipstick and clean before re-inserting, and you may have to do this a couple times, but before long it will be clear which part is wet with oil and which part is dry and you will know where the engine oil level is.
-Change transmission oil, fill up to fill/overflow plug.
-Change transfer case oil, fill up to fill/overflow plug.
-Change front and rear differential oil
-Pull off wheels and check brake linings front and rear. Check rear drum adjustment and bleed brakes.
-Grease driveshaft zerks
-Grease steering zerks
-Pull square plugs off the top of the steering knuckles and pump some grease into the knuckle cavity
-Change spark plugs, distributor cap and rotor. Put in a new air filter and fuel filter.
-Possibly new spark plug wires.
-Check/adjust timing. There are threads on this. You will need a timing light. A cheap one will do but one that measures rpm will be better.
-Check valve adjustment. There are threads on this.
-Adjust carburetor
-Bleed clutch fluid
-Change power steering fluid.
-Flush radiator
-Change PCV valve

Now you have all new fluids and things are well on their way to being adjusted. You will still have clutch, brake pedal, hand brake, and other adjustments, but you are getting familiar with your vehicle and acquiring the basic tools to work on it.

Once you've done all this (any maybe a front axle rebuild) then start looking at body repairs - there is definitely rust hiding beneath those rust bubbles on the doors and elsewhere.
 
Another thing I just remembered is you had asked if you could achieve your lift through shackles alone. This is not a good idea because having a longer than stock shackle on the front will change your caster angle and possibly make your steering twitchy. There is a small amount of change in the caster angle that may be acceptable, depending on your rig, but be aware that you may be changing the steering geometry.


...via IH8MUD app
 
THanks a ton, guys. I have recently just gotten access to IH8MUD again, so I'll post what I found in the post that Sterling suggested. Two of these connectors started smoking which is when I realized I did something wrong. Do I just replace the battery and fuses, and try to repace these harness connectors? I believe it is the connector to the altenator from the battery, and another one. I just don't know how to check for continuity for these connectors, and how to check the alternator if I can't even get power to get the lights to come on. So, is this connector a "fusible link" that I can replace??

btobattery.webp
 
Autozone will check the battery and alternator for free, so you can rule them out. Battery takes an hr, alternator took 5 minutes.
When I screwed mine up , the fasten seat belt and brake light would not come on ...nothing.

I received my fusible link from Coolerman, and she now cranks and runs.

Good luck!
 
I know this sounds stupid, but since it can't move, do I remove the alternator to have them check? Also, specifically which part is a fusible link? To my knowledge, it looks like a wire, so it isn't distinguishable from any other wire? Or is it the connector I was referring to?

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It has been almost two years, but I am again reviving this thread. I need some advice, and I am always grateful for it.

I have determined that the most critical thing is to have a structurally sound frame, before doing anything else to the 40. I took my truck to a local offroad fabrication shop in VA Beach, and one of the guys gave mine a lookover. For reference, his daily driver is a nicely used late-60's FJ40. He thought my frame was in pretty good condition, and they would coat it if I wanted to.

My understanding is this:
1) I shouldn't have a dime-sized hole in the frame, like I do.
2) It isn't good to mismatch frame and tub VINs, but I plan on doing so.
3) It would be easier to buy a newly fabricated frame, powdercoat and proceed with restoration.
4) Repairing the frame is commonly done, but I don't know if it is the safe thing to do.

Please advise/thanks for your help.

Jamie
 
Pics of the frame will help determine your best course to either repair or replace. If the shop is reputable and the mech that looked at it knew what to look for repairing a small hole will be a breeze. With that said, I would recommend a complete tear down so you can get the frame dipped or blasted and coated so you can keep the rust monster at bay for good.

As for swapping bodies, just make sure you leave the cowl or front pillar (where ever your VIN plate is on the body) intact and swap over the rest of the donor tub. That's what I'm doing on my S L O W build.
 
TMT,

Thanks again for the advice.

My VIN plate is on the firewall, right next to where the antenna passes through it. My #1 COA is to begin teardown in a storage unit, since it rains at least once a week here on the coast (I'm sure you know this). I don't know if I should just set up a 10x20 vinyl car bay in the driveway or get the storage unit. I will have to store the hardtop parts and other parts in the attic, since we don't have a garage.

So, is a drive in storage unit a good idea?
Is there anything else I should know prior to teardown?

I have seen a s***load of posts on rebuilds, but usually people already start with their engine out and a rolling frame. I don't know how to do that. Sounds stupid, but whatever. I need to kick into high gear today.

Jamie
 
My frame was completely shot as well as the body as I am sure you've seen in the pictures. I was able to get a body and get a frame with a title. I was told by the title bureau that the title and vin go with the frame in Ohio. They will have to inspect the frame and make sure everything matches what I have, then transfer the title to me. Good luck!
 
It has been almost two years, but I am again reviving this thread. I need some advice, and I am always grateful for it.

I have determined that the most critical thing is to have a structurally sound frame, before doing anything else to the 40. I took my truck to a local offroad fabrication shop in VA Beach, and one of the guys gave mine a lookover. For reference, his daily driver is a nicely used late-60's FJ40. He thought my frame was in pretty good condition, and they would coat it if I wanted to.

Jamie

It sounds like you're getting into the needed track as far as that truck goes. IMO it CAN be the escape vehicle you mentioned, but not yet, not soon.

You got a good deal on ANY FJ40 these days. Consider it as a vehicle that has the potential to one day bring you $30, $40, $50K or more before you're done with it. It could do that IF you properly and completely restore it.

It can also be a solid and reliable vehicle on or off-road and one of the coolest things to cruise around in, but it needs some heavy repairing to be that for you and that takes time. Even done this way it's value will increase if you do the work well but probably not to the silly levels we're seeing and you could drive it without stressing about spoiling its perfection.

Whatever you want it to be when you're done find a place where you can work on it and take it ALL apart. Then start putting it back together fixing and replacing what it needs as you go.

I think you know now that it was unrealistic to think that a cruiser bought for the price you paid and in the area you paid it could be what you envisioned when you bought it. If you go on fixing as it tries to stay on the road you could easily end up frustrated and so tired of the thing that you won't even want to look at it.

While you're still young and wanting that escape pod for you and your (sounds great) wife go on down to the Jeep dealer and get a used unadorned Wrangler. Pay as little as you can for a good running one because rather than being the 'investment' your FJ40 could be that Wrangler will depreciate as you own it so don't spend money modding and dolling it up (Accessory market for those things is gigantic huge Thousands of ways to take thousands from you).

Depreciation or not it WILL let you take the top off and get out to all the great places available to you in that area. Do the stuff you wanted to do when you bought the Land Cruiser and make the adventures and fun stuff happen before time, job, kids, and debts prevent them. The Jeep will wear out and get tired too but who cares? Jeeps are dime a dozen everywhere. When your cruiser is good to you again get rid of the jeep.
 
Thank you everyone for the info. @honk, I don't think I will spend any extra money on a jeep...I would rather spend my money on parts or saving for the completion of my restoration, but I understand the sentiment.

attached are photos of my frame. the only spot that is NOT thick and concerning is near the rear passenger spring hanger. a dime-zied hole and the wall thickness is thin. I will be seeking a third opinion from people at a local frame shop, where hopefully i can get some better photos.

either way, i still have to take the truck apart to start on the frame, anyway, right? why not get an entirely new one? besides losing the original frame and the illegality of frame/tub vin issues?

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