My FJ45 build

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c2dfj45

Supporting Vendor
Joined
Feb 1, 2010
Threads
94
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4,598
Location
Tampa FL
Website
www.c2dusa.com
Thought I'd post up a few pics of my 45 project....we've been on it about 3 weeks should be ready for a test drive maybe next week. The project started with a sweet 66 FJ45 from Washington...found it on ebay. Didn't have a ton of pics or info about it so I kind of rolled the dice and won the auction. Fortunately it all worked out.....I could tell from a few of the pics that the truck was somewhat unmolested. I've been messing around with TLCs for over 20 years....kind of know a little about them. I had just recently traded my beloved 40 and found that life wasn't going to work without having an LC. In any event, I've always wanted a 45...this one came along and it was meant to be. The truck arrived and it was in remarkable shape...very little rot, very little PO mods, very complete. Even the rear fender flares were added WITHOUT any cutting. Shocking. There are only a small few holes in the bed, a missing tailgate and that was about it. The guy I got it from said it was on a dairy farm in Idaho for 35 years...he had it about 10...that's all the history I have on it. The PO did a Saginaw conversion and a Rancho suspension. That was about it....

We've worked hard on it for 3 weeks, enjoying a rare lull in the action at my shop, and have completed quite a bit. I will be using this truck as a daily driver so a modern drivetrain and some creature comforts were a must. I still want to maintain the 'vintageness' of the truck but I want fuel injection and a 4 speed with disc brakes. We have added the following:

3FE
4 speed/3 speed transfer
Late model front axle with 3.73s
Electrically assisted master cylinder
Rear disc conversion and 3.73s
Saginaw power steering retained
OME suspension
Nostalgic Air AC using stock compressor from 3FE
Autometer gauges
New upholstery
21 circuit wiring harness
Headache rack(Proffits)
Tailgate(Paki)

We'll shake it down this summer and strip it down to the frame over the winter for a fully body restore/repaint as well as powdercoating the frame.

The conversion has been very easy....the 3FE dropped right in. Most of our time has been spent running lines for fuel, AC, PS, etc. Not really a big deal but then again, my shop is pretty well versed in building and fabricating whatever we need. The part I'm most proud of is the master cylinder....it's electrically boosted. My primary concern on this 3FE conversion was to not have to mess with moving the master cylinder/booster assembly. The early trucks(pre-brake booster) had a rib on the firewall that ran from top to bottom on both the driver and pass side. I did not want to cut this but the 3FE's plenum is large....it was going to be an issue. Some guys cut and move the whole pedal assembly and firewall....we could have done that but the time and labor would have been pretty heavy. The solution was a very trick electrically assisted MC that required nothing more than me welding a plate to the truck where the original MC was. The new MC bolted up to the plate and lined up spot on to the pedal assembly. The electric pump and accumulator were placed on the drivers side fender.....really slick. I'll post pics as I take them.....
 
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more pics
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....The part I'm most proud of is the master cylinder....it's electrically boosted. My primary concern on this 3FE conversion was to not have to mess with moving the master cylinder/booster assembly.
The solution was a very trick electrically assisted MC that required nothing more than me welding a plate to the truck where the original MC was. The new MC bolted up to the plate and lined up spot on to the pedal assembly. The electric pump and accumulator were placed on the drivers side fender.....really slick. I'll post pics as I take them.....

Welcome in the 45 Clubhttps://forum.ih8mud.com/fj45-owners-club/
hope you post some more info and pics from your electric boosted master cylinder, seems to be very interesting.
Cheers
Peter

...by the way your brake fluid level is not correct ;)
https://forum.ih8mud.com/fj45-owners-club/
 
Welcome in the 45 Clubhttps://forum.ih8mud.com/fj45-owners-club/
hope you post some more info and pics from your electric boosted master cylinder, seems to be very interesting.
Cheers
Peter

...by the way your brake fluid level is not correct ;)
https://forum.ih8mud.com/fj45-owners-club/

Agreed....on all counts!

I have converted my cruisers to the dual master without booster setup, and would be curious to know what the added thickness of this electronic assist is, as well as a source.

TIA.

Mark A.
 
The MC was purchased from ABS Power Brake, Inc. It's a slick piece. The electric pump and accumulator mount remotely. The MC is 10" long by 3.5" wide by 4.5" tall if I recall. It has a 2 stud mount so I simply welded the plate they supplied to my firewall and mounted it. Worked perfect. We'll have it wired(pump) and plumbed early next week so I'll get to step on them and feel them out. If you lose your power feed, you get 25 stops with assist...then it reverts to a normal non-boosted MC. Nice and safe.....
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Thought I'd throw up a few more pics....3FE in the truck. Gauges in the cluster for testing. Nostalgic AC unit under the dash. Really cool, no pun intended.
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Recovered seat, powdercoated frame, Paki rear tailgate.

***LOOKING FOR A NICE EARLY STEERING WHEEL(63-69 should work)*** Mine has a few too many cracks to repair...
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We mounted the ECU in the glove box....plug access is thru the ashtray. We ran the 3FE last week...sounded sweet. My goal is to get the car moving under it's own power so we can park it outside. It's time to start wrapping this thing up so I can start driving it. Waiting on a headache rack from Proffitts. Should be done in a couple weeks hopefully. OME suspension is waiting to go on once we get it out of the space it's in. We'll also throw the late model 3.73 front end under it and run the brake lines. We're swapping the union for the brakes from the left side to the right so we can run the brake line right down from the MC on the drivers side. We're using all braided stainless lines on the truck.....finished the rear differential 3.73 swap yesterday along with the disc brake kit back there. Should be a nice stopping truck....
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1950 Ford lead sled
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The MC was purchased from ABS Power Brake, Inc. It's a slick piece. The electric pump and accumulator mount remotely. The MC is 10" long by 3.5" wide by 4.5" tall if I recall. It has a 2 stud mount so I simply welded the plate they supplied to my firewall and mounted it. Worked perfect. We'll have it wired(pump) and plumbed early next week so I'll get to step on them and feel them out. If you lose your power feed, you get 25 stops with assist...then it reverts to a normal non-boosted MC. Nice and safe.....

That is awesome! Keep us posted how it works!!! Have a feeling these will be a hot item if they work good!
 
running set of brand new 15" OEM wheels and 33x10.50 BFGs Mud Terrain KM2s.
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What discs are used on the rear disc conversion...... I am about to change mine on the rear of a 60 series (I have a Subaru caliper rear disc conversion, they have a park brake mounted in them but it is not enough to hold the cruiser), so I imported a set of GM metric calipers with the park brake, just need to find out what year and model GM truck/4X4 the rotors used are from, so I can order them locally or from overseas......

thanks in advance,

MB
 
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