I did see one pea-sized bubbel per second coming from the end of the tube that goes in the overflow bottle.
Hmm, sounds familiar.
Hmmm, shipping from the US would also result in a 100% tax, and the guys here in Buenos Aires can get me a head with valves for 850 US aprox.
Does it help any if the parts come from australia? (roodogs in an aussie company)
[Do they always come with valves?]
Nope, valves with the roodogs head would be $75 more, i think. Sounds like what you found may be a good price.
Few things are certain:
- the engine is consuming water
- I am flying for 3 weeks to the Netherlands
- I can use the IVECO workshop and tools
- I can get non OEM parts in Argentina
So I have some things to consider here. I would like to take off the head before I fly to the Netherlands, so to see what is broken, and what I could bring back from Europe.
Once I have the head off, I would like to post some images in this thread for you all to see here. I would like some quick assessments as I have limited time before I fly. This would be a week before the end of the month.
Before you do ANYTHING, be super-sure the head is the culprit. The bubbling, the coolant loss, and the overheating suggest it might be, however the leak down the side of your block would be a pretty rare symptom (but I suppose not impossible) symptom for a head problem. I'd just hate for you to pull the head all because you just had a bad freeze plug.
Some other things I noticed when I needed a new HG - the coolant bottle would overflow when I was running long and hard. I would never see it, of course, but when stopping after a good hill climb or long highway run I'd see moisture on the fender below it.
Assuming you're confident the head is the problem, I'd get it pulled ASAP and have it magnafluxed and/or pressure tested before you leave. That'll tell you if you need to order a new head and have it waiting for you when you return. If the head is good, set it up with a new gasket and precups and be done with it. Otherwise, get a new head, valves, etc.
Plan on replacing the precups no matter what. Since your engine has been doing hard work, you can be sure they're cracked - while cracks are common, they also lead to devastating consequences from time to time (
https://forum.ih8mud.com/diesel-tech-24-volts-systems/194124-dont-loose-precup-3b-carnage.html). The cheapest I've found for a set of 4 is $99.
Also you'll get a lot more specific knowledge in Diesel Tech:
Diesel Tech and 24 volts Systems - IH8MUD Forums