How to-install Soft Top Grommets with punch tool

This site may earn a commission from merchant affiliate
links, including eBay, Amazon, Skimlinks, and others.

Someone threw it away????

I just (finally) polished off the install on my paki top. Only took me a few years. I was waiting to paint the bows and such before I finalized all the fit and grommets, goes to show how much I have actually driven my 40.

As for the grommets, the tool looks neat, but I ended up just marking the holes and then doing a small hole dead center. Then I lined up the oval grommet on it and used a hole punch the same diameter on each end of the oval and trimmed out the figure "8" remains in the center. The four prongs were pressed into the material and then I quickly did a plunge slit with a utility knife for each one where they marked. Folded the prongs over and compressed them with some large waterpump pliers. The whole operation went very well. I used a 4x4 post about as tall as the lip of the tub for hammering on and punching the holes.

A simple hole punch can be sharpened up from a small piece of pipe, bullet casing, or buy a set for a few bucks at the bargain tool bin, they come in handy for making gaskets too.

My top was vinyl, so perhaps easier or harder to do than canvas, I don't know.

I also did tarp grommets on the front corners and crimped them in with the tool you get when you buy a tarp grommet kit. They seemed to work well and I put them as far out on the leading corner as I could. I also got the recessed style metric bolt extra long. That way I could put it through the door bow and windshield frame and tighten it down with one nylock nut, and then slipped the grommet over and used a second nylock nut and washer on the vinyl. It seem to reduce the stretch of the material it takes to bolt it down solid to the metal as my corners are pretty tight too. While cruising around before without the bolt in, the front right corner rope came out of the slot after some highway driving and headwinds. Seems the bolts are needed to keep it in.
 
FWIW, I helped a friend install the SOR soft top a couple of weeks ago and we attached the grommet first, then used a heated small screwdriver to melt the hole. This worked out well and the melted material will keep it from fraying. Of course the top is a vinyl type material. Wish I would have taken pics.
 
Thanks for the info. I'll probably follow MoCo's procedure to some degree. I got all the turn-buttons yesterday (16 total for the FST Troopy), but just ordered the grommets today, so I won't see them 'till next week.

Dan
 
Hey all - a general comment based on the fact that I just finished creating a new top for my BJ44 (which I just sold). I almost exclusively used the products from the Sailrite web site (www.sailrite.com) and while nearly all the work *can* be done with the tools you have lying around, using the right textile/sailmaking tool(s) makes it significantly easier/faster. And when dealing with fabric (I used and really liked the 100% waterproof marine exterior "SeaMark" fabric), each screw up makes the top look worse.

There's a great thread on creating/installing soft tops (link below), started by antFJ, that has a ton of great information.
https://forum.ih8mud.com/threads/ma...be-honest-youve-built-everything-else.564148/

Best,
Evan
 

Users who are viewing this thread

Back
Top Bottom