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well if i need a new manifold it'd at least be a good excuse to also finally put my new starter in. I'll check tomorrow, was gonna hook my leaf blower up and try the soapy water trick
Did you replace the bolt and spring also, or just re-used the existing? If so, do you have the part number for those?I just replaced that one. Don’t have your face directly below it when you pull it. Lots of fiberous particles.View attachment 2216420View attachment 2216421
Cool, i checked my local Toyota parts and the have the bolts and gasket in stock...no springs so I'll just reuse mine. My bolts are pretty rusty, so im spraying the down with PB blaster now to let soak. Gonna go grab the parts later today. $32.46 for the gasket, i think $3 for the boltsI replaced the bolt, but not the spring. I could have re-used mine. View attachment 2216458View attachment 2216459
So....PB blaster and very gentle breaker bar got the passenger side bolts free without busting the welded nuts off. I loosened a ways just to see and the springs did indeed spring back when i loosened, so thats good.Yeah, that's much more crusty than mine were.
The other thing to keep in mind is that the 200 exhaust tubing is quite robust. Even with the bolts out it will be impossible to flex enough to get that conical gasket out without undoing the other side. And on that one, the tubing extends into the flange, so the gasket needs to slip off and won't just drop down.
In fact, the other item to consider is that the tubing is bent. Those springs can only pull in with so much force. If an obstacle hit the exhaust it may be pulling away more than the springs can pull it back in. When you relax the bolts you'll see movement and know. Mine did spring apart about 1/2" without spring load but still seals up.
This is the other (driver) side:
View attachment 2216488View attachment 2216489
And I believe these are the nuts:
View attachment 2216494View attachment 2216495
Yeah looks like previous owner must have used epoxy on the drivers side then. I was just talking about all that covering around the bolts/nuts, not the actual flange. And yes did same soap blower test on drivers side and no leak.Looks like someone put some high temp epoxy on the driver's side previously? Or are you saying that it's actually welded flange:flange? Those two bolts on the driver's side are definitely threaded and come apart. I did use a 3' pry bar to get everything back in place, so you might be able to spring it. The cone washer on the passenger side definitely comes off easier than does the driver's side gasket.
I'm assuming you checked the driver's side and found it to be not leaking?
Loving The part numbers today thx! Hmmmm, gotta think on this one. I didn't loosen the springs all the way today, just enough to make sure by rust was busted free, but the springs did open up as i loosened. Is there a torque spec for tightening these, or no because the springs? Really appreciate all the adviceI would say possible but not likely. Have you completely released the spring tension on the PS flange yet? If so, how much does it open up? There's just not a lot of flex on those parts through the muffler.
The other thing you might be able to do would be to disconnect the DS downpipe at the header. There are three 14mm nuts there that you have a straight shot at from below. Use a 6 point, 1/2" drive socket with a couple of 6" extensions and a breaker bar. You, of course, would need that gasket too (same DS and PS). That might allow you to skootch the rest of the exhaust system backward. However, the studs on the header look down and so it would need to flex down before it could go back. Not sure if it would work or not.
View attachment 2216853
The other thing to keep in mind is that the exhaust hangers keep the system in place pretty well. Even with both DS and PS disconnected, it takes a goodly amount of force against the muffler to flex the rest of the system aft against the rubber isolators.
Downpipe gaskets if needed:
View attachment 2216854View attachment 2216855
I could write a series with all my stories on this truck. I’ve been known to comment very harshly when people post the “is this too much rust” threads. The basic plot though of all the stories is rust sucks! I bought this truck when it was 5 years old, 70k miles, certified at a Toyota dealer in NYC, where I lived at the time. Drove stock in NYC for another year and a half before moving to Phoenix.Is there a story behind this truck? Seems like a lot of exhaust corrosion for AZ.
Yeah at that time had no plans to leave NY. Frustrating, had a lotta internal debates on whether to keep going recently. Rear axle rusted back plates I found a few weeks back when doing rear pads near pushed me over the edge when I found out how expensive those were.The two land cruisers I’ve purchased were from CA and the LX from Reno. It’s definitely worth getting a clean truck. But if you’re in NY and that’s what to be had then it’s hard to question the decision.