hard to start 1hz when at running temp (1 Viewer)

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May 20, 2010
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my hzj79 with 190000 km is hard to start when hot what could be the problem
 
it turns over fine but wont fire? if i keep it turning over it will fire after about 6 to 8 seconds. on cold mornings it will start up right away the problem only happens when the motor is warm.
 
Does it make a difference if you give it some throttle?
 
no it doesn't. it seems to be a heat related thing
 
I havent heard of this happening before. There is only a few things that it can be.
Air in the system but that is usually there when left overnight.
Your fuel cut solenoid is not functioning for some reason when warm.
Your fuel pump doesnt get full pressure when warm.

Does it make any smoke when you turn it over warm?
 
Hmm when I checked my manual about this it lists 5 probable causes when a hot engine is difficult to start when hot:

1. STA signal circuit
2. Injection nozzle
3. Fuel filter
4. Emissions ECU
5. Injection Pump

Could be #1. Starter Signal Malfunction. Here's the decription from the manual I have on the circuit:

when the engine is being cranked, the intake air flow is slow, so fuel vaporization is poor. A rich mixture is therefore necessary in order to achieve good start ability. While the engine is being cranked, the battery positive voltage is applied to terminal STA of the emission ECU. The starter signal is mainly used to increase the fuel injection volume for the starting injection control and after start injection control.
 
Hmm when I checked my manual about this it lists 5 probable causes when a hot engine is difficult to start when hot:

1. STA signal circuit
2. Injection nozzle
3. Fuel filter
4. Emissions ECU
5. Injection Pump

Could be #1. Starter Signal Malfunction. Here's the decription from the manual I have on the circuit:

when the engine is being cranked, the intake air flow is slow, so fuel vaporization is poor. A rich mixture is therefore necessary in order to achieve good start ability. While the engine is being cranked, the battery positive voltage is applied to terminal STA of the emission ECU. The starter signal is mainly used to increase the fuel injection volume for the starting injection control and after start injection control.

Which manual is this one?
 
Factory 1HZ Engine Repair Manual Supplement. Dated for 1998



image-831650941.jpg

HTH. If this does turn out to be the issue I can post more photos from the manual

image-831650941.jpg
 
Factory 1HZ Engine Repair Manual Supplement. Dated for 1998

Its probably not in my older manual.

The starter signal is mainly used to increase the fuel injection volume for the starting injection control and after start injection control.

This was why I asked if giving it some throttle helped,as this is basically what the ECU is doing if Im reading it correctly.
 
Wouldn't giving it throttle continue to push more fuel into the chamber with the wrong F/A ratio though? if it takes 6-8 seconds to fire up it to would be doing the same thing, right? As you keep turning it over the pump keeps pushing more fuel in there until it starts, much the same as pushing the pedal a few times. This would be effective on a cold engine but it seems a hot engine specifically asks for a rich mixture.

I'm certainly no expert and I am getting this from my manual while inserting my own logic but by the sounds of things if your engine is hot and you want it to start right away then it need the proper amount of fuel with the right A/F ratio. Anything else is going to make the engine work harder than it should and delay starting.

IF this is the problem then you would have no starter signal to the emission ECU (located under the dash on the passenger side). The trouble area will be:

open or short in starter signal circuit
open or short in ignition switch or starter relay circuit
emission ECU

I posted a wiring diagram which should help to test these items
 
Wouldn't giving it throttle continue to push more fuel into the chamber with the wrong F/A ratio though? if it takes 6-8 seconds to fire up it to would be doing the same thing, right? As you keep turning it over the pump keeps pushing more fuel in there until it starts, much the same as pushing the pedal a few times. This would be effective on a cold engine but it seems a hot engine specifically asks for a rich mixture.

I'm certainly no expert and I am getting this from my manual while inserting my own logic but by the sounds of things if your engine is hot and you want it to start right away then it need the proper amount of fuel with the right A/F ratio. Anything else is going to make the engine work harder than it should and delay starting.

IF this is the problem then you would have no starter signal to the emission ECU (located under the dash on the passenger side). The trouble area will be:

open or short in starter signal circuit
open or short in ignition switch or starter relay circuit
emission ECU

I posted a wiring diagram which should help to test these items

Possibly,but older diesels including 1HZ pre 99 start ok without changing the A/F ratio AFAIK.
 
thanks for the replys i will check in to your sugestions
 
I'd be looking at your injection pump. I believe that it is a rotary which when hot if it is worn or leaking internally on the low pressure lift side will present the symptoms that you describe.
 
I'd be looking at your injection pump. I believe that it is a rotary which when hot if it is worn or leaking internally on the low pressure lift side will present the symptoms that you describe.

My thoughts also,but with 190000klms I thought it a bit early for this scenario.

Another cause could be heat expansion is letting in a small pocket of air into the pump.
 
i put a clear fuel line from the fuel filter to the ip no air bubbles at about 2000 rpm the motor starts to missfire and starts to blow white smoke i do not think its sucking air unless its internal in the pump
 
That sounds like starving for fuel, white smoke, change both fuel filters, blow the line backwards to the tank to clear tank filter, does it do it on both tanks?
 
i put a clear fuel line from the fuel filter to the ip no air bubbles at about 2000 rpm the motor starts to missfire and starts to blow white smoke i do not think its sucking air unless its internal in the pump

I would do what aussie25 suggests and also check the fine mesh filter under the banjo bolt on the pump.

If its not that Im starting to think its a worn pump .When the pumps warms up,it expands and loses the high tolerances it needs to compress the fuel.
Other symptoms can be losing top speed as the engine gets hotter.
 
i'll change fuel filters tomorrow thanks for your help
 
Someone else also added a clear hose to tank return line...this showed bubbles and a cure.
IP was sucking air, his was an "O"ring
 

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