Front Rotor Stuck

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Can an expert or veteran tell me what I missed or what I'm doing wrong? I'm doing a front bearing replacement and front brake job on my LX470 and the rotor/hub will not come loose. I've removed the dust cap, outer axle nut, castle nut, inner axle nut, and cone washers, but it still is pretty firmly attached. In the videos I watched it should all come loose at this point. Did I skip something? Pics below of where I'm at:

IMG_0684.jpg


IMG_0685.jpg
 
Only thing holding it on now is rust. Will you be reusing the rotor? If not then go to town by hammering in the surface of it all the way around it and that should break it free
 
Hard to see in picture, if lock washer and adjusting nut are both off. After hub flange removed. We have lock nut (54mm), lock washer, adjusting nut (54mm), claw washer. If both nuts off, the claw washer can by jamb hold on the wheel hub.

Steering Knuckle, wheel bearing & axle hub 065 (2).JPG
 
Awesome, thanks guys. I think the claw washer is in there then. I have new rotors going on, am I good to hammer off the rotor or do I need to dig out the claw washer?
 
You should not need to hammer off wheel hub. It should just pull off. The bearings can get stuck on spindle, but still should be able to pull off. Keep wheel hub square to the spindle may help.
Note:
Rotor is attached to wheel hub.

See installing make make clearer, in how it's set up.
 
Yeah, I've done all that and it's not just pulling off. That's one of 5ish videos I've watched. Is it possible that the claw washer is crooked or jammed?

*Edit: That was it, the claw washer tab had slid around. Came right off after I got it aligned.

Is now a good time to grease the spindle while it's fully exposed? Or do I still need to do the push method to properly grease? I assume this whole process is much easier the second time around.
 
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If you're asking about the axle bearing & bushing in back of steering knuckle. PM on that is every 30K miles, just like wheel bearings. With hub flange snap ring off, you can push axle back into spindle and get some grease on bushing from back. But that does a very poor job of getting into the axle bearing.

I like too pull steering knuckle first time in. Then I can clean, recondition, inspect, reseal & grease.
DS Axle hub, wheel bearing and knuckle Final cleaning 128.JPG

DS Axle hub, wheel bearing and knuckle Final cleaning 255 (2).JPG

~2 min mark.


After my first time into the knuckle. I come back each 30K miles and use my Slee spindle grease tool. It forces grease inside the spindle and pass the axle bearing and bushing. Some in mud make a spindle grease tool out of PVC pipe and cap.
Slee spindle tool 3 (1).JPG
Slee spindle tool.JPG
 
My Slee tool is ~37-38mm ID.

Search around mud. Someone posted detail on what & how IIRC.
 
Do you happen to know the specs on the size of PVC cap that is needed?

 
Just a question, Did you remove the washer with the tab (claw washer: see above parts diagram) located between the inner locking nut and the outer race?
I sometimes find it rolled a little into threads on a knuckle
 
Just a question, Did you remove the washer with the tab (claw washer: see above parts diagram) located between the inner locking nut and the outer race?
I sometimes find it rolled a little into threads on a knuckle

Yes, this was exactly it the claw washer hat rotated funny and was covered in grease. After that it came right off. Right now I'm soaking it in PB blaster. 4 of the hub bolts popper right off with a breaker bar, but 1 is rusted on pretty tight. Hopefully I can get it off tomorrow.
 
Give a tap to the head of the rusted bolt with a metal hammer. Also try to spin a little clockwise to break loose rust.
 
Placing wheel hub back into the wheel/tire assembly with 3 lugs nuts on, makes great holder.
1585396998935.png

Make sure to use wood, plastic, brass or lead to pound wheel hub out of rotor/disk. By placing wood blocks under the rotor/disk than pound the wheel hub through.
Rotor frt R&R 2.JPG

 
Apply anti seize on all 5 bolts that connects the hub to new rotor. I even applied a small film of antiseize to the mating surfaces.
 
I've never seen these bolts frozen in. What I have seen many times, is over torqued with impact wrench. The trick is to first have wheel hub secure so it does not move. Then use a large heavy breaker bar and extension. The tools must not flex, or bolt wins. I use 3/4 breaker bar and wheel/tire to secure, or my 1/2 impact wrench just on the bench to remove the bolts.

If anti seize applied, it acts as lubricate. In that event, torque should be reduced ~20%. That I'd not be comfortable with, here on rotors. I do not use anything on threads, other than cleaners/brushes. But I would be inclined to use a thread sealant over anit-seize, if I did. But that just me!
 
Thanks guys, I didn't think to put back in the wheel to secure it, my vice lets it slip. I'm going to try that since it's still stuck, I've gotten to rotate about 1/4 the way out. The other 4 popped right off.

If any of you are in SW Idaho, I owe you a beer.
 
Well.... Walmart can deliver anywhere in the country!!! Just kidding. Enjoy you Cruiser!
 
Thanks guys, I didn't think to put back in the wheel to secure it, my vice lets it slip. I'm going to try that since it's still stuck, I've gotten to rotate about 1/4 the way out. The other 4 popped right off.

If any of you are in SW Idaho, I owe you a beer.
Make sure to closely inspect this bolt. "1/4 way out" and still stuck, could mean it was cross threaded in. Guys run these on with impact and cross thread all to often.
 

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