FJ62 Hospice Care (1 Viewer)

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Joined
Sep 3, 2004
Threads
35
Messages
668
Location
Juneau, AK
I think it’s time I started a thread for this rig here rather than clutter up the FJ40 section with it, since it is still an FJ62 and not parts...Yet.
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I’ve been half-looking for a parts ‘60 to donate to my ‘40 for years. Probably quarter or tenth looking, really. This spring I’ve been watching a little more closely but there aren’t a lot of older Land Cruisers here in Juneau, Alaska, and we don’t get a lot of visitor vehicles since we’re off the North American road system.

After looking at an ‘87 FJ60 for sale that was advertised as pristine but was really barely even parts I mentioned to a few local ‘mudders that I was looking. A week later I got a message from one that his brother-in-law had an FJ62 that wasn’t running and he needed gone. A few phone calls later and I was checking it out; it had been his second vehicle for nearly 20 years and recently just stopped running. He had a thought that it was something ignition related but I wasn’t sure; when the key was turned absolutely *nothing* happened.

He needed some time to come to terms with selling a dead vehicle for parts, but another week or so went by and he called me and said it was mine if I wanted. Then he realized the title was in a safety deposit box and the bank branch was closed for COVID-19. Just my luck. Well, another week went by and he managed to get the title so we met up and exchanged money for signatures. Then came the fun part:
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I got it into the driveway and started the troubleshooting. Battery read 1.95V so that was my first task. I got it up to cranking voltage and smelled a little gas but it refused to spark. My timing light didn’t flash so I started looking closely at the coil and found this:
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...That would do it! No dice trying to re-attach anything, either:
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I dug around in the random parts totes for my FJ40 and found a spare coil, but it’s a lot different than what came in the FJ62. It’s a lot bigger and a lot less weight:
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I figured that was my best easy shot so I hooked it up and...IT LIVES!

Not only does it run, but it runs well. It drives well. It brakes straight, even!
 
Now I have a running and driving (quite nicely, actually) 1988 FJ62. I had planned to strip this thing for parts right away but a look at the engine of my FJ40 (which has been stored for 14 years) says it won’t be a simple brake job and new carburetor to get running. That’s another thread, though, and since I might as well keep the FJ62 around for a while longer I‘m going to put in some care and enjoy it.
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The body and frame are trash. It’s not worth saving. I’m just going to say that outright. It looks good from a distance but up close it’s obvious. It’s still safe to drive but I wouldn’t expect that to last more than another year or two. That said, mechanically it seems great. I need to get a new compression tester but it seems to be running nicely.

I figured that, since I’m going to keep it intact as a vehicle for a while, I might as well enjoy it. I vacuumed out the interior, my wife wiped it down, and it came out really nice:
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The dog seems to enjoy it, too:
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We really need to get him a hammock for the back to keep him off the seat. 😉
 
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After putting in orders for more $ in maintenance items than I paid to buy the whole vehicle, it‘s time to take start taking care of the mechanicals:
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I’m not a tall man. Ha.

I’ve never seen a spark plug grow a tumor before, what does this mean? #1 cylinder, all the others looked similar minus the black growth:
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I also changed the oil. Here’s a comparison between the old and new; is this really the best new Toyota filter for these?
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I’m actually a little concerned that it doesn‘t seem to cover the whole sealing surface on the filter mount:
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It came with a K&N air filter installed. It gives off a ‘throwing a hot dog down a hallway’ vibe in the air cleaner assembly...
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The air cleaner interior was NASTY. This crap goes up into the tubes:
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Here’s the K&N compared to a washable, non-oiled, Toyota filter # 17801-61030 :
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Much better:
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While I had my head under the hood a neighbor dog came running over, barking his head off. On the other side of the ‘62 was a HUGE Black Bear! Not a great photo since my hands were shaking a bit:
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The bear is behind the bough. Atlas did a good job of making him scoot. I’ll have to reward him the next time he comes over looking to play with our dog (who was inside, out of the rain, at the time).
 
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It came with a K&N air filter installed. It gives off a ‘throwing a hot dog down a hallway’ vibe in the air cleaner assembly...
View attachment 2332166

The air cleaner interior was NASTY. This crap goes up into the tubes:
View attachment 2332168

Here’s the K&N compared to a washable, non-oiled, Toyota filter # 17801-61030 :
View attachment 2332169

Much better:
View attachment 2332170

While I had my head under the hood a neighbor dog came running over, barking his head off. On the other side of the ‘62 was a HUGE Black Bear! Not a great photo since my hands were shaking a bit:
View attachment 2332171

The bear is behind the bough. Atlas did a good job of making him scoot. I’ll have to reward him the next time he comes over looking to play with our dog (who was inside, out of the rain, at the time).
 
Hi, Check the Pvc valve, if it’s stuck open it can foul the plugs ,among leaky valves etc. Mike
 
@Bama4door i thought this was your old parts truck for a sec
 
Advent,

I believe you're underestimating the life span of this truck. 5-10 years easy! :hillbilly:
 
Hi, Check the Pvc valve, if it’s stuck open it can foul the plugs ,among leaky valves etc. Mike

I have a brand new PCV valve I’m going to install. They’re cheap and easy (I hope - seems easy enough right there on top!). Today’s project is replacing as many vacuum lines as possible because several crumbled when the air cleaner lid came off. They didn’t even have the decency to stay on either end so I’ll be starting from scratch. I hate vacuum diagrams.
I believe you're underestimating the life span of this truck. 5-10 years easy! :hillbilly:

Mechanically, no doubt - but I have to look at the ground every time I shut a door to check if something fell off because it has happened several times!
 
...Mechanically, no doubt - but I have to look at the ground every time I shut a door to check if something fell off because it has happened several times!

Quit slamming door! I've seen worse, way worse, both body and frame.
 
Can I be that guy and call dibs on the fuse panel cover and front seat bottoms when the time comes.

But maybe you’ll want to keep enjoying it! Doesn’t look half bad for a ‘parts’ truck
 
Today’s project was to put the ignition back together properly. I have a new OEM coil and needed to do some soldering to get it hooked up to the ignitor.

Left to right, old coil, new coil, ‘76 coil I’d been using:
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Something that doesn’t come across in any photo is mass. The OEM coil is HEAVY compared to the aftermarket ‘76 one; that’s because the OEM is oil filled for cooling/reliability. I’m guessing the dead one is original so 32 years and 189,000 miles seems like a pretty good run.

The old wires from the ignitor to the coil broke off so I soldered in some extensions with GXL wire. I used heat shrink tubing to stress-relief the joint; I also used it, several layers deep, to replace the factory abrasion-resistant loom that wouldn’t fit over the soldered joints:
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All done and ready to go back in the truck, which I did shortly after assembling all this together:
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I took a look at the vacuum lines and they’re going to be a small nightmare. A lot of them were replaced with braided stuff that ALL looks like this:
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How the truck ran well like that, I do not know. It’s made worse by the fact that several hard lines seem to have been missing lines for a while; some have clean metal and some are a bit corroded around the tip:
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I think that a FULL vacuum line replacement is in order, and with how bad they are I’m not going to start the engine again until I get that dealt with.

It was raining pretty hard this afternoon so I ran errands rather than wrench outside. While I was out I got a message that a good friend has tested positive for COVID-19, asking if we could help with grocery runs for their household and some of their elderly relatives. Fun times we live in.
Can I be that guy and call dibs on the fuse panel cover and front seat bottoms when the time comes.

But maybe you’ll want to keep enjoying it! Doesn’t look half bad for a ‘parts’ truck

You can, but it’ll be a year at least before I tear it down. Once my FJ40 gets into my shop it will have to stay there for the winter - my shed is not conducive to moving a dead vehicle in and out when there’s snow on the ground. I also have an issue where my wife wants a minimal number of ‘dead‘ vehicles and I’m already pushing my luck.
 
Interesting. I never noticed those braided lines. They have to be as old as the number of years PO had it, which would be about 12-15?
 
Sweet rescue. And I'll be that guy lusting after your crack-free brown dash pad....

As for the truck, I'd sure try to save it, rather than parting. You've done great work so far in debugging and getting it running. I suspect that spark plug tumor is oil from tired valve stem seals. I would install new plugs, some high-mileage oil, and just drive it. I would also buy a quality aftermarket full size filter, and use it in place of the YZZD3 Toyota filter. But, either will work, and the engine holds lots of oil, so you're good right now.
 
As for the truck, I'd sure try to save it, rather than parting.

I suspect this is going to continue until I post cancer pictures, so here are a few:

Driver’s door handle. There’s a big rusty hole behind it:
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Back hatch:
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Bubbles around most of the windows:
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And, of course, we can’t forget the frame:
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I will do one bit of rust repair, though. While we were working today I noticed the battery tray was iffy. Got looking closer and, well, see for yourself:
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What’s my best affordable option for a battery tray replacement? I don’t want to shell out a ton of money for a part I don’t plan to use for a lifetime.
 
Wrenching update: started on the vacuum line replacement tonight. You know how it is, though, you need access so you remove one piece, then another, then another, and before you realize it there’s a pile of parts in front of the truck:
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I’ve barely started on the vacuum lines themselves and, in fact, I think I’ve created an even bigger vacuum leak...
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The old EGR bung was a royal PITA to get out. I had my breaker bar on it with as much weight as I could (I still have a messed up wrist from an injury in the garage a couple weeks ago) and it just was not moving. I don’t have any air tools and for a while there I was thinking I’d have to pay somebody to come over and deal with it - but then I had an idea:
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If it’s stupid and it works, it isn’t stupid! I just had to hold it on there for a couple minutes (and take a break when the motor got hot). Not a trick I plan to use often, but it’s sure nice to have the option available!

My wife worked on scraping off whatever incredible adhesive was used to seal the intake side of the EGR (she gave up after an hour, I still have to finish that tomorrow) while I cleared up the other side of the engine. The A/C was already disconnected so I took the liberty of removing the compressor. Please tell me the bolts from the compressor mount into the engine mount aren’t needed wihen the compressor is removed! (Also, the copious amounts of oil on the engine are from mangling the 7 year old oil filter off)
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And lastly, we had three different bears visit us tonight, including this little guy who came by while I was cleaning up and again, just now, when it decided to climb the corner deck post to the second floor:
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For the Juneau folks reading: yes, my garbage cans are indoors and secure.
 

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