Builds Eureka - a 1974 Factory Soft Top FJ40 preservation (1 Viewer)

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Little bit of time away from Oregon back in West Virginia getting the house ready for our move.

Came back to some parts I ordered and got right back to work.

New Ohmite L50J1R0 Resistor for the blower motor, and I have a blower fan again! Both speeds work great.

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Thats nice. Where did you source it?
 
Moved her to the garage over the weekend just in time for rainy season.

Still trying to get her to start after 35years sitting. This is the closest I've been yet since fiddling with the timing a bit.



Thoughts? I have spark.

Compression isn't great, but assuming it will get better if I can get the engine started, and get the rings warmed up and freed.

Fuel is a question. There is definitely fuel, but possibly too much? Looking down the carb there appears to be a pool of gas in the intake. Float does work and is set properly so not sure why that much gas would be sitting there.
 
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Compression numbers....
1. 35psi (odd because it tested at 90 a few months ago)
2. 50 psi (a few months ago was zero, but had stuck valves that I freed)
3. 125 psi (good)
4. 55 psi
5. 30 psi
6. 90 psi

Could these be this low from sitting/ sticky rings/ valves or am I cooked?

I have looked in each plug hole with a boroscope and everything looks fine, valves all open and appear to close.

This is the first time I've tested anything past #2 when I tried a few months ago and found the stuck valves.

Going to fill the cylinders up with mystery oil again and see what happens when it works for a bit.
 
Well here's an interesting one.... While I was cranking on the starter today I heard an electrical pop and suddenly my throttle cable started smoking while the starter was engaged!

Thinking I popped the ground strap that goes from the starter bolt to the frame and it decided to ground through the throttle cable instead!

So replacing that ground has gone to the top of the list. Glad I didn't burn anything down or fry anything else.
 
Ok so the engine starts up consistently and easily.

However, idle is a different story. When it starts up the engine is revving like crazy probably like 3k rpm or more.

Carb is a Holley 2300. I rebuilt it a few months back. Idle adjustment screw is backed ALL the way out it's not even touching the throttle.

I'm checking for vacuum leaks, but can't find anything.

Why would this engine be racing like crazy?
 
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Transmission and transfer case all mated back up with fresh seals and gaskets. Ready to go back in the rig.

Very much not looking forward to this job. Anyone have any tips or tricks?


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The times I have done it, I rolled it on a furniture dolly under the truck and then used an engine hoist through the trans hump opening to lift.

That's my plan as well.

how did you rig it to hoist reasonably level? Not sure where the center of gravity is on this cumbersome thing
 
I used some rope and adjusted as I went to get it the correct angle. The major weight is the transmission so I rigged that primarily with a tail line back to the low part of the transfer case.
 
I used some rope and adjusted as I went to get it the correct angle. The major weight is the transmission so I rigged that primarily with a tail line back to the low part of the transfer case.

Did you have to undo the rear motor mounts to angle the engine down like I've read some others had to do, or were you able to get around that?
 
After pulling the trans/xfer once and reinstalling (as you are), I now pull the engine/trans/xfer as a unit and reinstall from the top. Do you need to pull your engine for any other reason?
 

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