Just a quick update and a teaser since I'm still waiting on parts. Filled up today again 112 miles, 10.6 gallons = 10.5 MPG. This drive cycle included a lot of city driving, towing my trailer, and probably a solid hour at least of idling with the AC on full blast. After fill up my E% only went up to 65% from 64%. Reports are that this station and others across town have already switched to their wintertime E70 blend so that's probably to be expected. This is likely now the lowest MPG I will see until springtime if that is the case. Added bonus I signed up for rewards program and got 10 cents off per gallon today so the cost was only $2.05 per gallon! I also added a flex fuel sensor to my daily driver Honda Civic that has a Hondata K-Pro ECU cuz why not. Flex fuel sensors are only $30 these days.
I'm very interested in this as well.
@J1000, you say that you're planning to switch back to regular gas at some point to gather some comparison data. Once you're done with that are you considering making any further mods, such as bigger injectors or a turbo, that might be more difficult to reverse but would further optimize the motor for ethanol? In other words, is your eventual goal to run only on ethanol, or do you want to be able to switch back and forth between ethanol and gasoline?
Probably not a turbo or supercharger, at least for a few years unless I find a TRD kit local or for a good price I can't pass up. I may get some DT headers but also likely not for awhile.
As for injectors: well no, I do not want BIGGER injectors because that will just make the engine run even more rich at WOT. As I found out with my AFR gauge the truck is running at ~11.3:1 AFR which is way too rich. It should be ~12.5:1 at WOT for best HP. Unusually, high ethanol blends actually can have
more tendency to knock when at richer AFRs which would cause the ECU to pull timing further reducing HP.
I could turn the fuel pressure down, but lowering fuel pressure will reduce the atomization of the fuel and reduce efficiency.
The best solution is SMALLER injectors and then dialing in the correct AFR by using an adjustable fuel pressure regulator. The injectors I chose are from a ~2009 Toyota 3.3L V6 used in minivans and Camrys. The injectors are 12-hole 255cc at 44psi (stock 4.7L V8 2UZ-FE injectors are 4-hole 270-275cc at 44psi depending on who you ask). This will lean out the truck all across the board, the ECU will compensate easily in closed-loop operation, but at WOT it should result in a leaner AFR.
I am also adding an adjustable fuel pressure regulator so that if the AFR turns out to be too lean at WOT, then I can increase fuel pressure to dial in the AFR to that target of 12.5:1. Double benefit to this is the new injectors' 12-hole design creates way more atomization and increasing fuel pressure further improves that.
Note: this is something that can be done to any truck using any fuel and would likely benefit a completely stock 100 series. I plan to run regular gasoline and make sure the AFRs look good on that fuel too. I want this truck to be truly flex fuel and run on anything (my wife) puts in it.
As I said just a teaser as I'm still waiting on parts:
The injectors are used with new seals and o-rings. They have been ultrasonic cleaned with backflowing until they are balanced.
12-hole spray
Fuelab adjustable fuel pressure regulator and quality fittings and clamps. Fuel leaks are very bad.