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- #21
Nice! Glad you sorted out your situation. I may have to end up getting a donor and rebuild kit like you did.I was in the
I was in the same predicament. I spent the money on the 105 sector shaft upgrade parts and didn't want to lose them and also didn't really want to send the box back to RedHead at that point. I found another donor box, spend $100 on a rebuild kit, and used the mud DIY rebuild tutorial to reseal the new box myself. I had a couple 'cruiser buddies stand over my shoulder and offer fresh curse words and epithets needed for getting every last recirculating ball back in the power head. We swapped the 105 sector shaft into the replacement box too. That's how I found the gouges in the bore that [I believe] RedHead either overlooked or caused.
If you did hop for a new box, it is not terribly hard to pull the top cover to replace just the sector shaft (most of the work is in replacing the bearings and seals and the cursed recirculating balls). I think you could swap the sector shaft pretty easily and not touch anything else if you are careful with the seals.
I sent a note to redhead. They ranted about me having ram assist but it was never drilled for that. They also claim the stock oem pump is only going to be rated for 31” tires. I clearly know this is not the case as do many others on this site. Not to mention… the box actually works great and has plenty of power steering assist… until it hits that spot and things feel like they bind up (a quick twitch of the wheel and power steering is back).
[rant off]