We all know that our FJ-40's are not the quietest when it comes to squeaks and rattles. Well I am finally getting around to fixing a couple of mine, the door striker/catches on my '73. We all wish ours looked like this:
But some of ours look like this:
Granted, they took 45 years to get this bad but it's time to tighten things up a little. Now in the past I tried to glue in some plastic to fill in the gap but it only lasted a short time and it failed. I got to thinking about what to use to try and fix these and I settled on J B Weld, steel enforced. My thought is that the factory part is cast in zinc I believe and the J B Weld in this case is basically a two part epoxy with some steel added for extra strength.
After cleaning the part up I created a dam out of painters tape. I put a small piece slightly larger than the area I was going to fill on a larger piece that would stick it to the part, sticky side to sticky side.
It's a simple process just mix equal parts of the steel and hardener together and then scoop it into the void. You want to tamp it in well to avoid air pockets or voids. It's better to get more on the part then not enough.
After waiting about 3 1/2 to 4 hours it had set but not fully hardened so I removed the tape and trimmed off some of the excess with a razor knife. The surface felt slightly tacky but firm. The pieces I trimmed off were flexible but a solid.
I waited the 24 hours for it to fully harden before filing off the excess and ended up with this:
(see next post, reached image limit for this one)
But some of ours look like this:
Granted, they took 45 years to get this bad but it's time to tighten things up a little. Now in the past I tried to glue in some plastic to fill in the gap but it only lasted a short time and it failed. I got to thinking about what to use to try and fix these and I settled on J B Weld, steel enforced. My thought is that the factory part is cast in zinc I believe and the J B Weld in this case is basically a two part epoxy with some steel added for extra strength.
After cleaning the part up I created a dam out of painters tape. I put a small piece slightly larger than the area I was going to fill on a larger piece that would stick it to the part, sticky side to sticky side.
It's a simple process just mix equal parts of the steel and hardener together and then scoop it into the void. You want to tamp it in well to avoid air pockets or voids. It's better to get more on the part then not enough.
After waiting about 3 1/2 to 4 hours it had set but not fully hardened so I removed the tape and trimmed off some of the excess with a razor knife. The surface felt slightly tacky but firm. The pieces I trimmed off were flexible but a solid.
I waited the 24 hours for it to fully harden before filing off the excess and ended up with this:
(see next post, reached image limit for this one)