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I will try to put up some pictures often. If you need to see any specific details please let me know. Tim
The same as the OEM. I believe the stock one was gauge 19.What gauge steel are these?
I already got in touch with Woody. Will doI love what I’m seeing in your threads. I think it would be a nice gesture if you became a Supporting Vendor on the forum.
Others can summarize the benefits better than I.
On the contrary, using thicker metal is not that difficult since its just material change, and the dies and tooling should be able to handle it. However our goal is to revitalize the old FJs and replicate as much as possible the original, we are reluctant to change much unless there is enough requests for a certain parts. Thank you for your feedback and we will keep listening.I have this feeling you're going to get more traction with your body tubs and complete assemblies. PARTICULARLY if you can deliver them in
a timely manner. We are constantly getting new fj40 converts that want to take some of the vagaries out of removing rust and full or
near complete assemblies might be the answer. You've got some good looking product in that area.
I am less sure about individual patch panels. The fitment on those can be somewhat finicky and we've come to
expect a stronger gauge (16 gauge) in those panels. In general 16 gauge for everything may have been the way to go from the start but
retooling for that at this point might be a non-starter.
Clearly you've spent a lot of time, effort and money on jump starting this effort and I certainly applaud it.
Thank you for the suggestion and thank you for the reminder! Its a good idea to collect original parts this way, I never thought about it.@topnault
You may want to consider the fj55 as part of your body offerings … and fenders … patch panels … tailgate
There are absolutely no body tubs for 55 series guys except for patch panel repairs
You can start up a thread in the pig society section here on mud:
![]()
FJ55 Iron Pig Preservation Society
Home for the "Knights" to discuss restoration items unique to the FJ55 Series wagons.forum.ih8mud.com
In the past we used to supply a part for copy and then you would get a new part as a “thank you” …but then you would have your pattern to mass produce and profit from
Same could be said for any of the cruiser parts that are in need … there are a LOT of members that most likely would
We did (a few mud guys) get kinda screwed over sending a part … never getting original back … not getting anything in return but frustration… hope that wouldn’t happen here
Just thinking out loud
What about Mushro? I don't know anything and would like to hear about.Oh and don’t bite off more than your guys can chew … that has been the downfall of many mudder and businesses before
Your less likely to have issues the more your upfront and honest about the product … we are a very tight knit group and word travels VERY fast you don’t want to be the next mushro
I wouldn’t even capitalize his name as the reputation is that bad
What about Mushro? I don't know anything and would like to hear about.
On the contrary, using thicker metal is not that difficult since its just material change, and the dies and tooling should be able to handle it. However our goal is to revitalize the old FJs and replicate as much as possible the original, we are reluctant to change much unless there is enough requests for a certain parts. Thank you for your feedback and we will keep listening.
Just as a clarification here on perhaps why people have asked about gauge of material and why we often end up using 16 gauge on patches....
The reason for the patch in the first place is almost 100% because the area has rusted out. The 40 has lots of older design quirks that
allowed moisture to be trapped in areas. For instance the wheel wells (front and back) have ribs underneath that are excellent candidates
for trapping moisture...road salts...etc between the parts. Older 40s (pre late 70s) suffer from the same maladies but they had thicker gauge materials
and survived in better conditions (sometimes debatablethan the late 70s versions. The design issues for trapping moisture etc got
compounded by the use of this thinner gauge material in the late 70s. I've heard the steel quality is also poorer ibut I
cannot judge that by visual inspection now.
So back to the patches.... Most of use are obviously not redesigning these structural areas of the 40 at this point when we go about fixing the rust.
So what do we do? We patch, use seam sealers, use specialized and more modern coatings and use thicker gauge materials in the areas. The thicker
gauge has thus become one of the weapons in helping protect against future rust.
Now...I'm probably not telling you anything you don't know. Material science has come a LONG way since the late 70s and you may be solving this
in other ways that we don't necessarily have available to us. I'm interested to know about your dipping processes, zinc coatings etc.
Just replicating a design from the 70s with all its quirks is sincerely laudable...and buys us another few decades....but if you want to catch the
attention of some mudders....design better integrity than the OEM and perhaps consider gauge as a factor.
Just as a clarification here on perhaps why people have asked about gauge of material and why we often end up using 16 gauge on patches....
The reason for the patch in the first place is almost 100% because the area has rusted out. The 40 has lots of older design quirks that
allowed moisture to be trapped in areas. For instance the wheel wells (front and back) have ribs underneath that are excellent candidates
for trapping moisture...road salts...etc between the parts. Older 40s (pre late 70s) suffer from the same maladies but they had thicker gauge materials
and survived in better conditions (sometimes debatablethan the late 70s versions. The design issues for trapping moisture etc got
compounded by the use of this thinner gauge material in the late 70s. I've heard the steel quality is also poorer ibut I
cannot judge that by visual inspection now.
So back to the patches.... Most of use are obviously not redesigning these structural areas of the 40 at this point when we go about fixing the rust.
So what do we do? We patch, use seam sealers, use specialized and more modern coatings and use thicker gauge materials in the areas. The thicker
gauge has thus become one of the weapons in helping protect against future rust.
Now...I'm probably not telling you anything you don't know. Material science has come a LONG way since the late 70s and you may be solving this
in other ways that we don't necessarily have available to us. I'm interested to know about your dipping processes, zinc coatings etc.
Just replicating a design from the 70s with all its quirks is sincerely laudable...and buys us another few decades....but if you want to catch the
attention of some mudders....design better integrity than the OEM and perhaps consider gauge as a factor.
What gauge steel are these?
I have read that Toyota built the bodies with 16 gauge steel up until mid 1976, then they went to 18 gauge. Most likely to help deal with cost and fuel economy.The same as the OEM. I believe the stock one was gauge 19.