Bolt on turbo kit (4 Viewers)

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The Turbo has motivated me to do the maint.

I say the most important thing to do with the Turbo is cooling maint.

I blew the heater bypass valve over two years ago on the freeway and was stuck in traffic for 3 minutes before I could safely pull over. Was not happy but I had it towed home and replaced it with a bypass hose and filled it up with water and tested it. No blown HG and it operated fine. I flushed the system and refilled it with coolant and it drove fine during normal driving for the past 2 years. no coolant loss. It however never was the same when I drove up mountain passes or when it was 100 degree outside and I was blasting the AC on idle. The obd2 torque app was at 227 to 231 degrees where before it stayed under 219.

During the 2 years I did everything to fix the high temps just like Joey did initially. 3row CRC rad, 2 different brand new thermostats, new water pump, 1 blue fan clutch (oem), 1 modded blue fan clutch (Wits End), HPS silicone heater hose kit, new heater valve, 4 coolant flushes with pen toyota red and pink, 12v aux 8" fan, new radiator oem cap, new AC condenser. All of this did not solve my cooling problems.

I'm hoping with this fresh rebuild fixes my cooling issues.

If he had 60k since last HG I would leave it alone and slap on the Turbo and do the cooling upgrades (new rad, thermostat, hoses, heater valve water pump and mod blue fan clutch).
Good advice! I'm in Phoenix so all the cooling stability was the first round of maintenance. I've replaced everything but the radiator and the blue clutch mod is priceless here. Thanks for the feedback and good luck fixing that cooling issue!
 
Turbo truck goes in to SEMA on Monday for final testing and CARB certification.

Finally found the smog check from before touching the truck back when I first brought it back from South Carolina:

AA9D3258-CEEC-49DC-8505-F2E712EE1034.jpeg


And now the smog test post turbo from a week or so ago:

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HA! So the turbo actually reduced your emissions, or did you put on new cats in all this process?
 
HA! So the turbo actually reduced your emissions, or did you put on new cats in all this process?

One of the requirements is it had to be initially tested with OEM cat and the final test needed to be with the same cat. But going with a new OEM cat at the beginning would not have necessarily worked in my favor.
 
Truck has been dropped off at SEMA. They now have a completely new vehicle intake process that they joking call the Wits End inspection sheet. 😜
Does it specifically state: "No Cartwheeling Allowed!"
 
I checked the box that read, “Keep all four wheels on the ground”.
So, for my ignorance and not living in CA:

Does SEMA allow you to get the CARB certification and that's why you're going to them?
Does their "official testing" certify it to meet that criteria?

I thought SEMA was a "Sales Front" to showcase the latest doodads, but maybe there's more there. I know they advocate for classic cars, street rods, etc., but do they actually do testing?
 
So, for my ignorance and not living in CA:

Does SEMA allow you to get the CARB certification and that's why you're going to them?
Does their "official testing" certify it to meet that criteria?

I thought SEMA was a "Sales Front" to showcase the latest doodads, but maybe there's more there. I know they advocate for classic cars, street rods, etc., but do they actually do testing?

They act as an intermediary between members and CARB to perform all necessary testing in order to bring a particular aftermarket into compliant before it can issues an EO number for smog station/BAR referee purposes. Doing this process, as an individual, is basically impossible.

Although CARB is a CA emissions body that predates the EPA, there are now 16 states that now follow CARB standards. It makes selling your turbo equipped 80 difficult in other states where it’s guaranteed to fail inspection without the EO sticker.
 
Just got off the phone with PTP Turbo Blankets. My order (most of their orders actually) is being pushed back 2-3 weeks due to reduction/delay in supply of one of the materials needed for the downpipe blankets.
 
Just got off the phone with PTP Turbo Blankets. My order (most of their orders actually) is being pushed back 2-3 weeks due to reduction/delay in supply of one of the materials needed for the downpipe blankets.

Is the plan to push back the kit that time as well?
 
One thing brought up by @spyduh is the e-locker wiring comes pretty close to the J-pipe so would be good to cover the that harness.
Here's a pic for reference (kind of hard to see and I'll take a better pic tomorrow). Its partially covered right now since I ran out of heat sleeve. More on the way from Amazon. I also took the liberty to heat wrap the additional AC lines on the back of the firewall too, but that's user preference and probably isn't needed. If you've seen my build thread already, I do things only one way and that's overkill!

The elocker wiring is way too close for comfort and I suggest people to wrap it before it gets crispy.

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