Is it possible or even worth the hassle?
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The 80 knuckle is physically larger than the 40 as are the birfs, so an educated guess is the axle housing ends are too small on the 40.
Hi-steer is available for 80 knuckles, just $$ vs $ on a regular 40 set up.
Delancy, do you have a 40/55 and could you measure the diameter of the housing ends?
Was thinking of having the robustness of the 80 birf and big disc brakes, but if I'd have to run custom shafts its not worth it.
Wanna buy my set up? here: https://forum.ih8mud.com/hardcore-corner/783827-redesigned-xtd-40-a.html D.
Yes. Yes, but pretty sure it's 3".
What are you trying to achieve, out of curiosity?
Thinking you'd have to run custom inner axles, since the 40 is 27 spline and 80 is 30 at birf. Think the later 40s and 80 are 30 at the diff end, though.
Did you narrow the axles?
^ThisIts not worth it.
Get Longs and be done with it.
The 80 series birfield star gear and inner axle shaft diameter are the same as the 60 / 40 / mini stuff IIRC, so while birf may not explode, your star gear and shaft will.
Get longs and fogettaboutit.