Builds '73 FJ40 rebuild - family wheeler

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Just a quick report: I was able to wheel her a couple of weeks ago and I think I have the carb dialed in as much as it can be! She seems to be working very well for sure. Now I can get on with the fun stuff...

Also, I got my new plates in! Please note that there isn't an expiration sticker. :grinpimp:
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Glad to hear the carb is happy now! Post some wheeling pics?
 
Also, I got my new plates in! *Please note that there isn't an expiration sticker. :grinpimp:
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Definitely not the standard Oregon plate. That's the yellow of the previous design from a number of years ago, but not the normal numbering system. Is that some kind of vintage plate?

Don
 
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I don't have any pics of the last trip up. I know some friends do but they haven't given them to me yet. Here are some videos from my GoPro. I think I need to adjust the mounting point to make it better.

http://youtu.be/hksUfTYtoq8

http://youtu.be/EbIY8Lj4a4U

http://youtu.be/SFFEG6vZWYE

http://youtu.be/EG2f8IcZpgg

http://youtu.be/-vppEydkjfs

http://youtu.be/Cb4GAW11vLg

http://youtu.be/jBAPJ4YMjNE

I like that mount, you can see the truck, watch how the tire is steering, and see a lot of the trail.

And the 40 looks like it's running great!
 
So my front spring bushings for the shackle side are shot, I want to lower the rig and I want to get rid of the Revolvers in the front. *What is everybody's thoughts on leaf spring sliders? *I know I will give up some articulation but I will be giving some up going to a regular shackle anyway. *This seems like a great idea for someone like me who doesn't want to do a SR. Does anybody have any experience?

http://liquidironindustries.com/Liquid-Iron-Industries-Universal-Slider-Box-Kit.html

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As you know I've never ran them... but I've seen someone run them and dent them so they wouldn't slide well. So if you build/buy them stout enough they seem to work well.
 
If I remember there was some discussion about them on here when they first came out. Don't think I've seen anyone run them I'd think that the slide would wear pretty quick but I'd be guessing
 
Check on Pirate, that's where I've seen them ran before.
 
I believe Wilson on Pirate was building a 40 with those sliders in front. That may even be a picture of his chassis you're using up there. I also think Fawk Awph on Pirate had them on the rear of his 4runner and beat them up pretty good. Check the taco section for his build.
 
I believe Wilson on Pirate was building a 40 with those sliders in front. That may even be a picture of his chassis you're using up there. I also think Fawk Awph on Pirate had them on the rear of his 4runner and beat them up pretty good. Check the taco section for his build.

Fawk's rig was the one I saw them on recently too. Lots of good tech over on Pirate.
 
Sorry for the long delay in an update! Between family reunions, weddings, sickness and the rest of life’s chaos, I haven’t had a chance to work on it much. I did drive it a few weekends ago and promptly got pulled over for no taillights… At least they worked for a couple of miles! I will worry about that later...

So last week I made it out to the shop to get it ready for the Cruisin’ the Woods pre-run. I decided that the front end walking under the rig while turning was bad and I was going to replace the bushings. When I started this process, I had no idea what the front springs were from or if the original hangers where used. After pulling it apart, I was even more confused! The hanger was 2.5” wide with a I.D. of 1”. That one was easy to figure out and I had bushings for it if I wanted to go back to the stock shackles. The springs on the other hand are 2.75” wide with a I.D. of 30mm… Apparently they were for a mini truck. The problem with that is the only bushings you can find are for an 18mm bolt, not the .5” bolt I need. Whoever put this together before sleeved the bushing with a piece of hose. I was not going to do that again!

Long story short-ish, I decided not to go with the sliders at this time mainly due to cost. I would eventually like to link the front and spending the extra money at this time on something I would probably cut off didn’t seem like a good idea. I came to the conclusion that I needed a 4” bolt-to-bolt shackle with a 0.120” offset and I wanted to run .5” hardware. Ruffstuff had the shackles I needed so I ordered them up. Next was the bushings… For the hanger bushing, I found that a CJ bushing would work and had the exact dimensions I needed. It is Energy Suspension part number 2.2117. For the spring, I was having a heck of a time. Apparently, nobody will list the dimensions of a Toyota pickup bushing! After a ton of research, I ended up getting the rear leaf spring kit for a 1st gen pickup (Energy Suspension 8.7101). This is more bushings than I need but I know that one of them is right! Now I just needed a sleeve to make the I.D. go from 18mm to .5”… Since I don’t have a lathe, I had to search for one. Finally, I found what I needed at Dave’z Off Road Performance. Hopefully all of my calculations where correct and the shipping is on time for me to get it together this weekend. I will make sure to snap some pics for y’all.
 
Quick update of the suspension issue: I finally got all of the parts and some time to put it together. I know that you guys have been pic deprived, so here you go…

Ruffstuff shackles all painted up purdy:
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Greasing the bushings:
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Pressing in the bushing sleeve:
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Make sure to grease up the bolt:
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Get the shackle set and use a Hi-Lift to line it all up:
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And finished:
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Now I have a couple of weeks to finish the battery tray, replace the fuel cell, redo the antenna mount, install a HAM radio, fix my taillights and build a license plate mount...
 
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Well, I was able to get the 40 ready enough for Cruisin’ the Woods 2013! This is a good thing considering I was leading runs both Friday and Saturday… I was able to get my taillights working somewhat reliably (the factory connectors suck); installed a 2M radio and set some frequencies; install my CO2 tank; mounted the license plate; got a new OHV sticker; added seat covers; and fixed the leak in my fuel cell. I was a little nervous because I didn’t get a chance to pre-flight anything. I was literally working on it all the way up to loading it on the trailer to leave.

As I was fighting through all of this, I was keeping an eye on the forecast. It went from good to bad to worse very quickly! I started to get pretty down on the 40. Thursday night, the talk around the campfire was putting the old girl up for sale and taking a break for a while… Then I got on the trail Friday.

The weather was horrible, but the windshield wipers and the heater fan never stopped. The carburetor worked without a hiccup and the bald Iroks had no problem making short work of the slimy rocks. I really couldn’t be happier with the way it worked! The only issue I had was my alternator gave up the ghost on Friday. She still got me back to camp and it was a quick, 15 min swap. (Thanks to BillyBongo for picking up a new alternator for me!) Thanks to how well she did, I’m not so overwhelmed with the project. It will still be rebuilt to the 40 of my dreams, but she can make me smile enough that a coastal storm couldn’t wash it away. However, I think a top has moved up on my to-do list…

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