1978 FJ40 Order of the Build

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nice project , you have a malotte fiberglass body ,if you want a more factory looking 40 you can cut out the front side pannel on an old 40 (red circle on the pic) and glue it on yours ,so you get the kick vent and louvers , body shops now use special epoxy glue like 3m and SEM or you can use rivets , this part usually not to rusty on junkyard 40

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Its such a nice feeling when major progress is made and things like the rust holes are gone. It looks great! Congrats:beer:

Funny how this vehicles get peoples attention. My body guy was doing the work at home and he mentioned it to someone at work when word spread at his work people wanted to see it and had stories about their interactions with them. He also mentioned he had a old timer walk by and say "i havent seen one of those in years, those motors are bullet proof" its neat to hear stuff like that.
By the time he was done with the first round of work he was wanting to tackle more on it.
Be careful telling the other half on prices, ive got to keep up for what i told her they really cost. Reminds me of a guy I knew years back he would text himself while out on a friday drinking so he could remember what he did and told people when he had drank so he could be true to his word haha.

anyway cool cruiser the progress is amazing.
Thanks. Yes, the guys at the shop were always telling me stories how when their other customers would come to pick up their vehicles, everybody would stop and talk about the 40. The day before I brought it home he said 5 people came by to take pictures of it. It is a great feeling having something so rare. Thats funny about the guy texting himself. Reminds me of a joke or something I read about a guy who woke up one morning after a night of drinking, to find a glass of what he thought was water next to the bed with a note that read " For hungover me", but when he drank it, it ended up being vodka, to which he responded "drunk me is an a$$hole"!
 
nice project , you have a malotte fiberglass body ,if you want a more factory looking 40 you can cut out the front side pannel on an old 40 (red circle on the pic) and glue it on yours ,so you get the kick vent and louvers , body shops now use special epoxy glue like 3m and SEM or you can use rivets , this part usually not to rusty on junkyard 40

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Thanks for letting me know what type of body it is. I was curious and tried to do some investigating. We had to add some steel brackets and add some steel to a couple other locations, to stiffen it up for the doors and seat mounts. Now that we are done, I am very happy with it, other then a value point of view. Also, I messaged Coolerman on here earlier in the week about that heater vent asking him options, because my heater is not getting the necessary air to really power it. He connected me to an Ebay link selling that vent. Needless to say it is ordered and should be here any day. Thanks again
 
Looking great! Any idea on a color yet?
Funny you should ask! I've been following your build on here the past few months. Along with everyone else whose read your thread am in complete awe at the detail and quality of work you have done. It is awesome. Anyways, you have kind of been a thorn in my side (ha ha joking) when I see the things your cleaning up, and paying attention to, I'm thinking, man really, I have to do that. Actually, it has really helped me and guided me along. As for the color, yes it is done and I'm kind of just documenting the story from the beginning so I have it, but I ended up going Beige. After stripping some things on the doors and top, I came to the conclusion it started out beige before someone changed it to the red. But, after I was dead set on doing the beige, I saw your Mustard and was seriously considering going that route. I love that Mustard yellow color. I'm going to try and post some pictures of the final outcome of the body and paint tomorrow. Thanks again for your detailed build thread and I can't wait to follow your next one.
 
Great looking Rig, Where in Indiana do you live? I'm located in Greenwood and just purchased a rusted out 1976 FJ40. I'm currently redoing/welding all of my doors.
I may have to make the same trip to retrieve some parts.
I'm in need of a hood.
Keep up the good work!!
I'll be following your thread.....
 
Great looking Rig, Where in Indiana do you live? I'm located in Greenwood and just purchased a rusted out 1976 FJ40. I'm currently redoing/welding all of my doors.
I may have to make the same trip to retrieve some parts.
I'm in need of a hood.
Keep up the good work!!
I'll be following your thread.....
Cool Thanks, I'm in Fort Wayne. I do a lot of work in Indy, currently working on a job in Franklin. Probably be working down there off and on for the next few months. Country Cruisers in Ridgeville, probably has a hood. Their number is (765)748-4926 and email address is countrycruisers4x4@frontier.com. We will have to get together some day for a drink and some cruiser talk. I tried to get in touch with the Hoosier Cruiser Club a chapter of Toyota Landcruiser Association, but had no luck. IDK, It may not exist anymore. I'd love to see some other cruisers, meet some other enthusiasts, do a drive or whatever. Look forward to seeing some details of your build on here.
 
After stripping down the doors and removing the windows from the old top sides, I conclude that the original color was beige. So I decide I am going to bring her back as close as I can to her original look. Beige, Single Stage. The research on what beige seemed pretty simple with the array of paint threads on here. Boy, was I wrong! There is more dilemmas with paint color then I could ever imagine. I did my best to put the color beige that was listed for the 1978. What I came up with is probably old news to many of you on here, but 1975 was Dune Beige and in 1976 Toyota switched to Beige 464. Beige 464 was listed as the color up to 1983. When it comes down to it, this does not even really matter with my 40, because everything is not all original to begin with and it's almost as if it wears a Scarlet Letter, by having the Fiberglass Body. That being said, I tell my paint guy the code and bring him some documentation on the color. This is probably the only time my paint guy and my self had a little friction. Friction may not be the right word, but he was a little upset with me at my stubbornness in picking the right color. He did some research online and there are about a 100 different shades and variables that come up for the Toyota Beige 464. He did end up getting an actual paint card sample from 1979 of the Toyota Beige 464 ( I took a picture of it, for my own evidence and sanity. posted below)
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So this is the color we go with matching. Meanwhile, I've been following SSCR's thread and really like the originality of the Mustard Yellow, but decide not to open that can of worms, after all, I've just about given my paint guy a heart attack picking out this beige. To top it all off, after they had started painting everything, I come across a thread somewhere saying in early 1978 they were still using Dune Beige and hadn't even switched to the beige 464. Ha! Sometimes there is almost to much information out there. Anyways, right or wrong, I did my due diligence and am 100% happy with the color selection and the outcome!
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The Gentlemen from Downtown Autobody Specialties
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Back home, ready for my next project on it!
 
Looks amazing!
 
Cool Thanks, I'm in Fort Wayne. I do a lot of work in Indy, currently working on a job in Franklin. Probably be working down there off and on for the next few months. Country Cruisers in Ridgeville, probably has a hood. Their number is (765)748-4926 and email address is countrycruisers4x4@frontier.com. We will have to get together some day for a drink and some cruiser talk. I tried to get in touch with the Hoosier Cruiser Club a chapter of Toyota Landcruiser Association, but had no luck. IDK, It may not exist anymore. I'd love to see some other cruisers, meet some other enthusiasts, do a drive or whatever. Look forward to seeing some details of your build on here.

Sounds good! Thanks for the info on
Country Cruisers. I'll have to take a road trip to Ridgeville.
Let me know if you ever hear from the Hoosier Cruiser Club.
Keep up the good work!
That paint looks Awesome!
 
Thank you for the compliments. One problem I want to address in the near future is the spare tire carrier. I salvaged a stock one and had it all painted and ready to install, but since it mounts to the rear corner of the body and my body is fiberglass, it's probably not a good idea. Does anybody have any experience with other options? I have not searched it on here, but will be doing that shortly.
 
It's been a long winter, but spring is finally here in Indiana! I wanted to update a few projects I took on since I got it back from paint. First thing I started is something I should have done before paint, but that's how it goes. I have a fiberglass body and the fresh air intake vent was never cut in. Coolerman pointed me to a listing on ebay, and ironically it was from CountryCruisers in Ridgeville, IN. That is where I picked up my doors and misc. hard top pieces. Anyways, I cut a hole for that and mounted it for now. I'll take it back to the painter this spring and let them do their magic on it. I also cleaned my heater core and installed a heater rebuild kit. This made an unbelievable difference in the temperature of the heat. Next, I followed some of the advise on here and cleaned / painted my knobs. As for my spare tire carrier dilemma, I ordered and installed a 4 Plus tire / Yeti cooler carrier. It installed easily and I love the look of it. Finally, I was convinced my leaf springs and shock absorbers were spent, so I did some research and decided to take the advice of an old Toyota Trails article ( I've convinced myself I am an addict, by buying 16 years of past Toyota Trails magazines! Lot's of great articles at a very reasonable price!) and ordered a "Hell For Stout" 2.5" designer lift kit. I did not want to go to high, but wanted to keep the stance it had and be able to run 33's. All of the projects in this post I am proud to say I completed by myself and was convinced after reading the particular article about changing the leaf springs, this too, would a reasonable project for me to handle. Well sh*t, I sure pushed my limits of what I could handle. I could have probably cut 10 hours off my time if every stinken bolt / bushing / nut wasn't rusted and corroded from 30 plus years of weather. Anyways, after I learned valuable lessons on the first leaf, the other 3 didn't go so bad, and Oh My Goodness, the ride is unbelievably better!! So smooth, it used to feel like I was driving a Harley Davidson hard tail, now I'm tempted to compare it to a Cadillac! While wrenching on this project, I did a lot of areas that will need some attention. Just some more projects to keep me busy. Here are some pictures of my progress this winter.
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Awesome job! This 40 has come a long way, well done. :cool:
 
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