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I have done everything you have suggested on the suspension and steering on my fj62. I have 315k on it. it has lots of play and i took it to a shop they adjusted the steer box at max. Do you think if i still have lots of play it is time to rebuild the steering box?
So basically you replaced all your steering components and things got better (even better with the professional alignment).
I am planning to "refresh" my suspension in the next month or so and since I need to rebuild my knuckles and calipers I was looking at doing a few other things. Looks like I may be adding TREs and Drag Links to the list as well since I will be in there. My truck tracks pretty good as is but has a definite wobble at speed when turning. That could be a couple things and tested the TREs and they seemed ok so I am thinking it is more wheel balance issue and/or steering stabilizer. But figure that the TREs might as well be replaced while I can to ensure everything is good to go.
I put this tre from an 80 on my 62 to eliminate those funky spring-loaded jobbers. Just had to machine the tapered bushing since the stud is smaller
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