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on puddle jumpers or rock hoppers?I have seen 2 broken control arms both had poly bushings FWIW
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on puddle jumpers or rock hoppers?I have seen 2 broken control arms both had poly bushings FWIW
Oh well. Good thing they are nylon bushings so this (hopefully) doesn't apply.
The inner sleeve, bushing and linkage are designed to rotate together as an assembly. Torqueing the stationary bolt can be done in any position - it only sets the bolt head so that it does not move and prevents the nut from coming loose. It is inconceivable that tightening the bolt to spec would restrict in any way the bushing or inner sleeve (these parts are designed to rotate through the full range of motion as an assembly while the bolt remains torqued and stationary).it'll happen most likely due to the fact that the inner sleeve is bonded to the nylon and this bond will break sooner than later.This is still salvageable if you take the time to re-do the fasteners.
If your theory was true you would have metal to metal movement and wear.The inner sleeve, bushing and linkage are designed to rotate together as an assembly. Torqueing the stationary bolt can be done in any position - it only sets the bolt head so that it does not move and prevents the nut from coming loose. It is inconceivable that tightening the bolt to spec would restrict in any way the bushing or inner sleeve (these parts are designed to rotate through the full range of motion as an assembly while the bolt remains torqued and stationary).
Think about it. If I let the weight of the truck down before bringing the bolt to the final torque valve, the linkage still will move and if the bushing or sleeve were somehow captured they would still be damaged. The only conceivable reason for Toyota to recommend torquing while weight is on the suspension is because the bolt diameter clearance in the frame is about 0.5 mm and it might shift that distance after operating the vehicle, or it may not, or it may shift 0.5mm and do no harm. I don't particularily care.
Also there was some weight on the axles due to them being held up by straps during the torque-up so the bolts would most likely have been in their final position. Appreciate the concern. I've decided the recheck the torques after running for a while based on comments but thats about it. Thanks again.
The inner sleeve, bushing and linkage are designed to rotate together as an assembly. Torqueing the stationary bolt can be done in any position - it only sets the bolt head so that it does not move and prevents the nut from coming loose. It is inconceivable that tightening the bolt to spec would restrict in any way the bushing or inner sleeve (these parts are designed to rotate through the full range of motion as an assembly while the bolt remains torqued and stationary).
Those bushings do not rotate at all. None of the moving linkage bushings move either.These bushings DO NOT rotate independently.
The bolts are all lubricated with linkage lubricant prior to installation supplied with the slee kit. If the rubber, which is friction fit to the linkage and the bolt sleeve were to move torsionally to permit the movement (which must be what people are thinking here) the rubbers wouldn't last a day. FYI heres my personal site: "www.2-bears.ca"In practice the rubber should be allowing the movement and wear and is replaceable
What linkage, do you mean the control arms and panhard bars ?The bolts are all lubricated with linkage lubricant prior to installation supplied with the slee kit. If the rubber, which is friction fit to the linkage and the bolt sleeve were to move torsionally to permit the movement (which must be what people are thinking here) the rubbers wouldn't last a day. FYI heres my personal site: "www.2-bears.ca"
Those bushings absolutely move sir !!Those bushings do not rotate at all. None of the moving linkage bushings move either.
Yes of course the rubber bushings distort due to external force - what I meant was the control arm bushings do not rotate in the control arm and the linkage bushings do not necessarily rotate with respect to the linkage. And yes as a consulting engineer I am only trying help people understand: there is no need to torque all the bolts with the truck on the ground if the axles are suspended on the frame when putting in a lift. As long as there is some spring force pushing the axles downward when the linkage bolts are tightened that should satisfy Toyotas "HINT" in the FSM by placing the bolts in their more or less settled position when being tightened IMO.What linkage, do you mean the control arms and panhard bars ?
Those bushings absolutely move sir !!
Every time you accelerate or hit the brakes, the rubber in those bushings move rotate !!
And if you take your rig Off Road every time the axle articulates meaning one wheel up one wheel down there is a ton of movement in those rubber bushings, and I’m not talking about rotating on the bolt through the axle mount.
As a consulting engineer, I would think you could figure that out for yourself.
You're absolutely incorrect in your assessmentYes of course the rubber bushings distort due to external force - what I meant was the control arm bushings do not rotate in the control arm and the linkage bushings do not necessarily rotate with respect to the linkage. And yes as a consulting engineer I am only trying help people understand: there is no need to torque all the bolts with the truck on the ground if the axles are suspended on the frame when putting in a lift. As long as there is some spring force pushing the axles downward when the linkage bolts are tightened that should satisfy Toyotas "HINT" in the FSM by placing the bolts in their more or less settled position when being tightened IMO.
OK you're right the only reason the linkages rotate is because the rubber is pliable, and the bolts need to be torqued with weight so the rubbers don't twist as much. Happy?You're absolutely incorrect in your assessment
In OEM Toyota rubber bushings the rubber isn’t friction fit, it’s bonded to the inner bolt sleeve and the outer shell. The outer shell is press fit into the control arm and the inner bolt sleeve is clamped to the mounting bracket by the bolt. All of the arm motion is absorbed through elastic torsional deformation of the bushing. That’s why they last so well, because there’s no friction and no need for lubrication. You do want to torque the bolts with the suspension at ride height so that the neutral position with no elastic deformation of the rubber is at ride height. Otherwise the bushings will wear out (tear the rubber) prematurely because they are designed for a maximum deformation +/- from ride height, and if you torque at full droop you double the total bushing deformation needed to get to full stuff.The bolts are all lubricated with linkage lubricant prior to installation supplied with the slee kit. If the rubber, which is friction fit to the linkage and the bolt sleeve were to move torsionally to permit the movement (which must be what people are thinking here) the rubbers wouldn't last a day. FYI heres my personal site: "www.2-bears.ca"
In OEM Toyota rubber bushings the rubber isn’t friction fit, it’s bonded to the inner bolt sleeve and the outer shell. The outer shell is press fit into the control arm and the inner bolt sleeve is clamped to the mounting bracket by the bolt. All of the arm motion is absorbed through elastic torsional deformation of the bushing. That’s why they last so well, because there’s no friction and no need for lubrication. You do want to torque the bolts with the suspension at ride height so that the neutral position with no elastic deformation of the rubber is at ride height. Otherwise the bushings will wear out (tear the rubber) prematurely because they are designed for a maximum deformation +/- from ride height, and if you torque at full droop you double the total bushing deformation needed to get to full stuff.
Do what you want with your truck, but the experts here and the authors of the FSM are trying to teach you something.
Edit to link to this video, which does a better job demonstrating what I’m trying to say:
In OEM Toyota rubber bushings the rubber isn’t friction fit, it’s bonded to the inner bolt sleeve and the outer shell. The outer shell is press fit into the control arm and the inner bolt sleeve is clamped to the mounting bracket by the bolt. All of the arm motion is absorbed through elastic torsional deformation of the bushing. That’s why they last so well, because there’s no friction and no need for lubrication. You do want to torque the bolts with the suspension at ride height so that the neutral position with no elastic deformation of the rubber is at ride height. Otherwise the bushings will wear out (tear the rubber) prematurely because they are designed for a maximum deformation +/- from ride height, and if you torque at full droop you double the total bushing deformation needed to get to full stuff.
Do what you want with your truck, but the experts here and the authors of the FSM are trying to teach you something.
Edit to link to this video, which does a better job demonstrating what I’m trying to say:
I purchased a space from McMaster but you might be able to find something locally at Ace Hardware.My thought too. I'm going to see if I can do something there. Thanks.
I admit it. I was wrong. Toyota arms use a torsional rubber bushing which incorporates a captured center sleeve which must be be torqued up with the truck resting on the springs and tires on the ground.The OP is smarter then all the wisdom on Mud and the people that designed the system and your explanation is likely falling on deaf ears.
I admit it. I was wrong. (snip)
.............. Do poly bushings articulate better since there are basically no torsional dynamics at play?
A couple questions remain:
- So why the small tubes of "bushing grease"? Should I have removed the center sleeve and lightly lubed the outer surfaces instead of the bolt?